Chevrolet Sonic Repair Manual: Control Valve Body Assembly Removal
| Table 1: | Control Valve Body Cover Removal |
| Table 2: | Control Solenoid (With Body and TCM) Valve Assembly Removal |
| Table 3: | Control Valve Body Assembly Removal |
- Control Valve Body Cover Removal
Control Valve Body Cover Removal Callout
Component Name
1
Control Valve Body Cover Bolts M6 x 30 (Qty: 13)
2
Control Valve Body Cover
3
Control Valve Body Gasket
Note:
Discard the seal. It is not reusable.
4
Control Valve Body Cover Wiring Connector Hole Seal
Caution:
Support the control solenoid valve assembly around the connector when removing the seal. Excessive pulling force can damage the internal electrical connections.
Note:
Discard the seal. It is not reusable.
5
Shift Position Switch Connector
6
Output Speed Sensor Connector
7
Input Speed Sensor Connector
- Control Solenoid (With Body and TCM) Valve Assembly Removal
Control Solenoid (With Body and TCM) Valve Assembly Removal Callout
Component Name
1
Control Valve Body M5 x 40.5 (Qty: 3)
2
Control Valve Body Bolt M6 x 30 (Qty: 12)
3
Control Solenoid (with Body and TCM) Valve Assembly
4
Control Solenoid Valve Assembly Filter Plate
Caution:
Use care when removing or installing the filter plate assembly. A broken or missing retaining tab may not adequately secure the filter plate to the control solenoid valve assembly, resulting in possible damage or contamination.
Note:
Discard the filter plate. It is not reusable.
- Control Valve Body Assembly Removal
Control Valve Body Assembly Removal Callout
Component Name
1
Fluid Level Control Valve
2
Fluid Level Control Valve Gasket
3
Control Valve Body Bolt M6 x 60 (Qty: 9)
4
Control Valve Body Bolt M6 x 53 (Qty: 2)
5
Control Valve Body Assembly
6
Control Valve Body Spacer Plate Assembly
7
Manual Shaft Detent Spring Bolt M6 x 16 (Qty: 1)
8
Manual Shaft Detent Lever Spring Assembly
9
1-2-3-4 Clutch Fluid Passage Seal
Note:
Discard the seal. It is not reusable.
10
Low/Reverse Clutch Fluid Passage Seal
Note:
Discard the seal. It is not reusable.
Control Valve Body Assembly Installation
Control Valve Body Assembly Installation
Callout
Component Name
1
Low and Reverse Clutch Fluid Passage Seal
...
Control Valve Body Cleaning and Inspection (Gen 2)
Control Valve Body Cleaning and Inspection
Callout
Component Name
Warning: Valve springs can be tightly compressed. Use care
...
Other materials:
Warning Lights, Gauges, and Indicators
Warning lights and gauges can signal that something is wrong before it becomes
serious enough to cause an expensive repair or replacement. Paying attention to
the warning lights and gauges could prevent injury.
Warning lights come on when there could be a problem with a vehicle function.
Some ...
Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to Fuel Pressure Relief
Remove the fuel tank. Refer to Fuel Tank Replacement.
Disconnect the electrical c ...
Ignition and Start Switch Replacement
Ignition and Start Switch Replacement
Callout
Component Name
Preliminary Procedures
Disconnect the battery negative cable. Refer to Battery Negative
Cable Disconnection and Connection.
Remove the ignition and start switch ...
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