Chevrolet Sonic Repair Manual: Control Valve Body Assembly Removal
| Table 1: | Control Valve Body Cover Removal |
| Table 2: | Control Solenoid (With Body and TCM) Valve Assembly Removal |
| Table 3: | Control Valve Body Assembly Removal |
- Control Valve Body Cover Removal
Control Valve Body Cover Removal Callout
Component Name
1
Control Valve Body Cover Bolts M6 x 30 (Qty: 13)
2
Control Valve Body Cover
3
Control Valve Body Gasket
Note:
Discard the seal. It is not reusable.
4
Control Valve Body Cover Wiring Connector Hole Seal
Caution:
Support the control solenoid valve assembly around the connector when removing the seal. Excessive pulling force can damage the internal electrical connections.
Note:
Discard the seal. It is not reusable.
5
Shift Position Switch Connector
6
Output Speed Sensor Connector
7
Input Speed Sensor Connector
- Control Solenoid (With Body and TCM) Valve Assembly Removal
Control Solenoid (With Body and TCM) Valve Assembly Removal Callout
Component Name
1
Control Valve Body M5 x 40.5 (Qty: 3)
2
Control Valve Body Bolt M6 x 30 (Qty: 12)
3
Control Solenoid (with Body and TCM) Valve Assembly
4
Control Solenoid Valve Assembly Filter Plate
Caution:
Use care when removing or installing the filter plate assembly. A broken or missing retaining tab may not adequately secure the filter plate to the control solenoid valve assembly, resulting in possible damage or contamination.
Note:
Discard the filter plate. It is not reusable.
- Control Valve Body Assembly Removal
Control Valve Body Assembly Removal Callout
Component Name
1
Fluid Level Control Valve
2
Fluid Level Control Valve Gasket
3
Control Valve Body Bolt M6 x 60 (Qty: 9)
4
Control Valve Body Bolt M6 x 53 (Qty: 2)
5
Control Valve Body Assembly
6
Control Valve Body Spacer Plate Assembly
7
Manual Shaft Detent Spring Bolt M6 x 16 (Qty: 1)
8
Manual Shaft Detent Lever Spring Assembly
9
1-2-3-4 Clutch Fluid Passage Seal
Note:
Discard the seal. It is not reusable.
10
Low/Reverse Clutch Fluid Passage Seal
Note:
Discard the seal. It is not reusable.
Control Valve Body Assembly Installation
Control Valve Body Assembly Installation
Callout
Component Name
1
Low and Reverse Clutch Fluid Passage Seal
...
Control Valve Body Cleaning and Inspection (Gen 2)
Control Valve Body Cleaning and Inspection
Callout
Component Name
Warning: Valve springs can be tightly compressed. Use care
...
Other materials:
Recommended Fuel
Use regular unleaded gasoline with a posted octane rating of 87 or higher. If
the octane rating is less than 87, an audible knocking noise may be heard. If this
occurs, use a gasoline rated at 87 octane or higher as soon as possible. If heavy
knocking is heard when using gasoline with a higher ...
Park - Engine Running (Gen 1)
When the gear selector lever is in the Park (P) position, fluid is drawn into
the pump through the transmission fluid filter assembly. Line pressure is then directed
to the following valves:
Fluid Pressure Directed in Preparation for a Shift
Manual Valve
Mechanically controlled by ...
Manual Shift Shaft Seal Removal
Manual Shift Shaft Seal Removal
Callout
Component Name
1
Manual Shift Shaft Seal
Note: Use the DT-45201 seal remover to remove the seal
to prevent damage to the case surface.
Special Tools
DT-452 ...
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