Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Control Valve Body Assembly Removal

Table 1: Control Valve Body Cover Removal
Table 2: Control Solenoid (With Body and TCM) Valve Assembly Removal
Table 3: Control Valve Body Assembly Removal
Control Valve Body Cover Removal


Control Valve Body Cover Removal

Callout

Component Name

1

Control Valve Body Cover Bolts M6 x 30 (Qty: 13)

2

Control Valve Body Cover

3

Control Valve Body Gasket

Note:

Discard the seal. It is not reusable.

4

Control Valve Body Cover Wiring Connector Hole Seal

Caution:

Support the control solenoid valve assembly around the connector when removing the seal. Excessive pulling force can damage the internal electrical connections.

Note:

Discard the seal. It is not reusable.

5

Shift Position Switch Connector

6

Output Speed Sensor Connector

7

Input Speed Sensor Connector

Control Solenoid (With Body and TCM) Valve Assembly Removal


Control Solenoid (With Body and TCM) Valve Assembly Removal

Callout

Component Name

1

Control Valve Body M5 x 40.5 (Qty: 3)

2

Control Valve Body Bolt M6 x 30 (Qty: 12)

3

Control Solenoid (with Body and TCM) Valve Assembly

4

Control Solenoid Valve Assembly Filter Plate

Caution:

Use care when removing or installing the filter plate assembly. A broken or missing retaining tab may not adequately secure the filter plate to the control solenoid valve assembly, resulting in possible damage or contamination.

Note:

Discard the filter plate. It is not reusable.

Control Valve Body Assembly Removal


Control Valve Body Assembly Removal

Callout

Component Name

1

Fluid Level Control Valve

2

Fluid Level Control Valve Gasket

3

Control Valve Body Bolt M6 x 60 (Qty: 9)

4

Control Valve Body Bolt M6 x 53 (Qty: 2)

5

Control Valve Body Assembly

6

Control Valve Body Spacer Plate Assembly

7

Manual Shaft Detent Spring Bolt M6 x 16 (Qty: 1)

8

Manual Shaft Detent Lever Spring Assembly

9

1-2-3-4 Clutch Fluid Passage Seal

Note:

Discard the seal. It is not reusable.

10

Low/Reverse Clutch Fluid Passage Seal

Note:

Discard the seal. It is not reusable.

Control Valve Body Assembly Installation
Control Valve Body Assembly Installation Callout Component Name 1 Low and Reverse Clutch Fluid Passage Seal ...

Control Valve Body Cleaning and Inspection (Gen 2)
Control Valve Body Cleaning and Inspection Callout Component Name Warning: Valve springs can be tightly compressed. Use care ...

Other materials:

Brake Pipe Replacement
Special Tools CH-45405 Brake Pipe Flaring Kit For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Fluid Irritant Warning. Warning: Always use double walled steel brake pipe when replacing brake pipes. The use of any other pipe is not recomm ...

Throttle Body Heater Inlet Hose Replacement (LUW)
Throttle Body Heater Inlet Hose Replacement Callout Component Name Preliminary Procedure Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. Drain the cooling system. Refer to Cooling System ...

Transmission Case Disassemble (Gen 2)
Special Tools 3-9506289 Universal Adapter J-810700 Mainshaft Bearing Remover J-810704 Center Bar Puller M-680770 Universal Sliding Mallet R-0007758 Holding Fixture R-0007770 Holding Fixture Adapter Plates T-0307000 Extractor and Driver Fixture T-9807671 Slide Hammer For eq ...

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