Chevrolet Sonic Repair Manual: Control Valve Body Assembly Removal
| Table 1: | Control Valve Body Cover Removal |
| Table 2: | Control Solenoid (With Body and TCM) Valve Assembly Removal |
| Table 3: | Control Valve Body Assembly Removal |
- Control Valve Body Cover Removal
Control Valve Body Cover Removal Callout
Component Name
1
Control Valve Body Cover Bolts M6 x 30 (Qty: 13)
2
Control Valve Body Cover
3
Control Valve Body Gasket
Note:
Discard the seal. It is not reusable.
4
Control Valve Body Cover Wiring Connector Hole Seal
Caution:
Support the control solenoid valve assembly around the connector when removing the seal. Excessive pulling force can damage the internal electrical connections.
Note:
Discard the seal. It is not reusable.
5
Shift Position Switch Connector
6
Output Speed Sensor Connector
7
Input Speed Sensor Connector
- Control Solenoid (With Body and TCM) Valve Assembly Removal
Control Solenoid (With Body and TCM) Valve Assembly Removal Callout
Component Name
1
Control Valve Body M5 x 40.5 (Qty: 3)
2
Control Valve Body Bolt M6 x 30 (Qty: 12)
3
Control Solenoid (with Body and TCM) Valve Assembly
4
Control Solenoid Valve Assembly Filter Plate
Caution:
Use care when removing or installing the filter plate assembly. A broken or missing retaining tab may not adequately secure the filter plate to the control solenoid valve assembly, resulting in possible damage or contamination.
Note:
Discard the filter plate. It is not reusable.
- Control Valve Body Assembly Removal
Control Valve Body Assembly Removal Callout
Component Name
1
Fluid Level Control Valve
2
Fluid Level Control Valve Gasket
3
Control Valve Body Bolt M6 x 60 (Qty: 9)
4
Control Valve Body Bolt M6 x 53 (Qty: 2)
5
Control Valve Body Assembly
6
Control Valve Body Spacer Plate Assembly
7
Manual Shaft Detent Spring Bolt M6 x 16 (Qty: 1)
8
Manual Shaft Detent Lever Spring Assembly
9
1-2-3-4 Clutch Fluid Passage Seal
Note:
Discard the seal. It is not reusable.
10
Low/Reverse Clutch Fluid Passage Seal
Note:
Discard the seal. It is not reusable.
Control Valve Body Assembly Installation
Control Valve Body Assembly Installation
Callout
Component Name
1
Low and Reverse Clutch Fluid Passage Seal
...
Control Valve Body Cleaning and Inspection (Gen 2)
Control Valve Body Cleaning and Inspection
Callout
Component Name
Warning: Valve springs can be tightly compressed. Use care
...
Other materials:
SIR Seatbelt Pretensioner Handling Warning
Warning: When carrying an undeployed inflatable restraint seat belt
retractor pretensioner:
Do not carry the seat belt pretensioner by the seat belt webbing or
pigtail connector, if equipped.
Carry the seat belt pretensioner by the housing, keeping hands and fingers
away fro ...
Brake System Warning Light
The vehicle brake system consists of two hydraulic circuits. If one circuit is
not working, the remaining circuit can still work to stop the vehicle. For normal
braking performance, both circuits need to be working
If the warning light comes on, there is a brake problem. Have the brake system ...
Intake Manifold Disassemble (1.6L LDE)
Remove the intake manifold absolute pressure sensor bolt.
Remove the manifold absolute pressure sensor (1) from the intake manifold (2).
Remove the intake manifold mount (2) from the intake manifold (1).
Remove the throttle body seal (1). ...
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