Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Control Valve Body Replacement



Control Valve Body Replacement

Callout

Component Name

Preliminary Procedure

Remove the control solenoid valve and transmission control module assembly. Refer to Control Solenoid Valve and Transmission Control Module Assembly Replacement.

1

Fluid Level Control Valve

2

Fluid Level Control Valve Gasket

Procedure

DISCARD the Gasket. Use a NEW gasket ONLY.

3

Control Valve Body Bolt M6 x 60 (Qty: 9)

Caution:

Refer to Fastener Caution.

Tip:

Tighten in specified sequence.

Tighten


11 Y (97 lb in)

4

Control Valve Body Bolt M6 x 53 (Qty: 2)

Tip:

Tighten in specified sequence.

Tighten


11 Y (97 lb in)

5

Control Valve Body Assembly

Procedure

  1. After repairs, refer to Control Module References for programming and set up procedures.
  2. Perform the transmission adaptive values learn. Refer to Transmission Adaptive Values Learn.

6

Control Valve Body Spacer Plate Assembly

7

Manual Shaft Detent Spring Bolt M6 x 16 (Qty: 1)

Tighten


12 Y (106 lb in)

8

Manual Shaft Detent Lever Spring Assembly

9

1-2-3-4 Clutch Fluid Passage Seal

Tip:

Discard the seal. It is not reusable.

10

Low/Reverse Clutch Fluid Passage Seal

Tip:

Discard the seal. It is not reusable.

Control Valve Body Cover Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jac ...

Flywheel/Flexplate
...

Other materials:

Additional Factors Affecting System Operation
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Front Side Door Lock Cylinder Coding (Non Free Wheeling)
The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in. Note: All lock cylinders for side milled keys have right and left tumblers. The locat ...

Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y (18 lb ft). Install the knock sensor (2). Install the knock se ...

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