Chevrolet Sonic Repair Manual: Cylinder Block

Engine Block Cleaning and Inspection

Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Crankshaft Sprocket Installation

Note: When installing the crankshaft sprocket, the cam and the groove must align (2). Install the crankshaft sprocket (1). ...

Other materials:

Heater and Air Conditioning Evaporator Case Replacement
Air Conditioning (A/C) Evaporator Case Assembly Replacement Callout Component Name Preliminary Procedure Remove the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement. Remove HVAC module. Refer to Hea ...

Control Valve Body Assembly Assemble (Gen 1)
Control Valve Body Assembly Assemble Callout Component Name 1 Valve Body Ball Check Valve (Qty: 6) 2 Control Valve Channel Plate Spacer Plate Assembly 3 ...

Main Shaft Disassemble (Gen 2)
Special Tools 69604356 Gear Pullers For equivalent regional tools, refer to Special Tools. Remove the 1st gear thrust washer (1) and the 1st gear (2) using 69604356 pullersand a hydraulic press. ii Remove the following components: 1st gear bearing asse ...