Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Differential Case Assemble

Special Tools

For equivalent regional tools, refer to Special Tools.


    Install the front differential pinion and side gear thrust
  1. Install the front differential pinion and side gear thrust washer. It must be possible to insert the collar (1) of the thrust washer into the guide for the pinion gears in the housing.

  2. Note:

    Lubricate rotating parts on their bearing, running, seating, and pressure surfaces using transmission fluid.

  3. Install the front differential pinion gears (3) and side gears (4).
  4. Install the front differential pinion gear shaft (2) and the pinion gear shaft retaining washers (1).

  5. If both components are reused align the assembly marks (3).
  6. Install the front differential ring gear (2).
  7. Warning:

    Refer to Safety Glasses Warning.

  8. Install the front differential ring gear bolts (1). Tighten to 90 N? (66.4 lb ft)

    .



  9. Install the ring front wheel speed sensor reluctor wheel (1) using the S-9407194 installer and a hydraulic press.


  10. Install the front differential bearing assemblies (1) using the S-9407195 installer and a hydraulic press.


  11. Install the front wheel drive shaft oil seal (3) using the R-0007761 handle  (1), S-9707500 seal installer  (2), and the J-810721 support base  (4).


  12. Install the front differential bearing race (3) using the R-0007761 handle  (1) and the R-0407012 driver  (2).
Clutch and Differential Housing Disassemble
Special Tools M-680770 Universal Sliding Mallet R-0007758 Holding Fixture R-0407008 Counter Shaft Bearing Remover R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407013 Gearshi ...

Differential Case Disassemble
Special Tools 6-9607346 Sensor Ring Gear Puller J-810704 Steering Column Center Bar Puller J-810721 Axle Shaft Seal Remover Support Base R-0006749 Support Base R-0407011 Bearing Race Rem ...

Other materials:

Immobilizer Description and Operation
The immobilizer system functions are provided by the body control module (BCM) and the engine control module (ECM), as well as any modules which store and report the environment identifier. When an ignition key is inserted into the ignition lock cylinder and the ignition is switched ON, the ...

Front Seat Belt Buckle Replacement
Front Seat Belt Buckle Replacement Callout Component Name Preliminary Procedures Remove the front seat. Refer to Driver or Passenger Seat Removal and Installation. 1 Driver or Passenger Seat Bel ...

Drive Range - Fourth Gear (Gen 1)
As vehicle speed increases, the transmission control module (TCM) processes input signals from the automatic transmission input and output speed sensors, the throttle position sensor and other vehicle sensors to determine the precise moment to command OFF the normally-high 35R pressure control ...

В© 2014-2022 Copyright www.csmans.com
 
0.0079