Chevrolet Sonic Repair Manual: Differential Case Disassemble
Special Tools
- 6-9607346 Sensor Ring Gear Puller
- J-810704 Steering Column Center Bar Puller
- J-810721 Axle Shaft Seal Remover Support Base
- R-0006749 Support Base
- R-0407011 Bearing Race Remover
- R-0007761 Universal Handle for Pullers and Installers
- S-9407195 Pinion Gear Case Bearing Installer
- T-9804678 Speed Sensor Reluctor Wheel Remover
For equivalent regional tools, refer to Special Tools.
- Remove the front wheel drive shaft oil seal (1) from the
front differential bearing adjuster (2).
Note:
Do not interchange outer and inner races respectively when
re-using tapered roller bearings.
- Remove the front differential bearing race (1) from the
front differential bearing adjuster using the R-0007761 handle (2),
R-0407011 remover (3), and the J-810721 support base (4).
- Remove the ring front wheel speed sensor reluctor wheel (1)
using the 6-9607346 puller (2), S-9407195 installer (3), and
the T-9804678 remover (4).
- Remove the front differential bearing assemblies (3) using
the J-810704 puller (1) and R-0006749 support base (2) .
- Place a mark (3) on the differential and the differential
ring gear for realigning parts during assembly in case both components are reused.
- Remove the front differential ring gear bolts (1) and
the front differential ring gear (2).
- Remove the pinion gear shaft retaining washers (1) and
the front differential pinion gear shaft (2).
- Remove the front differential pinion gears (3) and side
gears (4).
- Remove the front differential pinion and side gear thrust
washer (5).
Special Tools
J-810721 Axle Shaft Seal Remover Support Base
R-0407011 Bearing Race Remover
R-0407012 Differential Carrier Cone Bearing Cap Driver
R-0007761 Universal Handle for Pullers and ...
Special Tools
J-45859 Wheel Drive Shaft Remover .
CH-807 Closure Plugs .
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the battery and ...
Other materials:
Front Seats
The front seats have adjustable head restraints in the outboard seating positions.
Adjust the head restraint so that the top of the restraint is at the same height
as the top of the occupant's head. This position reduces the chances of a neck injury
in a crash.
The height of the head r ...
Front Floor Console Extension Replacement - Left Side
Front Floor Console Extension Replacement - Left Side
Callout
Component Name
1
Front Floor Console Extension Push-In Retainer
2
Front Floor Console Extension
Procedure
Use a flat bladed ...
Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure
Remove the fuel filler door housing. Refer to Fuel Tank Filler Door
Latch Housing Replacement.
Remove the bracket fastener (1).
Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the fuel tank filler p ...
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