Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Drive Belt Replacement

Special Tools

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
  2. Install the engine support fixture. Refer to Engine Support Fixture.
  3. Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.


  4. Install EN-48488 holding wrench (2) to the drive belt tensioner (1).


  5. Move the drive belt tensioner clockwise until the drive belt tensioner can be fixed with EN-955 locking pin (1).
  6. Remove the EN-48488 holding wrench .


  7. Remove the drive belt (1).
Installation Procedure

    Install the drive belt (1).
  1. Install the drive belt (1).

  2. Install the EN-48488 holding wrench (2) to the drive belt tensioner (1).


  3. Move the drive belt tensioner clockwise until EN-955 locking pin  (1) can be removed.
  4. Allow the tensioner to slide back slowly.
  5. Remove the EN-48488 holding wrench .
  6. Install the engine mount bracket. Refer to Engine Mount Bracket Replacement - Right Side.
  7. Install the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement.
  8. Remove the engine support fixture. Refer to Engine Support Fixture.
Drive Belt Removal
Special Tools EN-955 Locking Pins EN-48488 Holding Wrench For equivalent regional tools, refer to Special Tools. Install EN-48488 wrench (1) to the drive belt tensioner. ...

Power Steering Pump Belt Installation
Special Tools EN-50098 Belt Installer For equivalent regional tools, refer to Special Tools. Install EN-50098 installer  (2) and a NEW power steering pump belt (1) to wat ...

Other materials:

Front Fog Lamp Replacement
Front Fog Lamp Replacement Callout Component Name Preliminary Procedure Remove either the right front or left front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement. Disconnect the electrical connector from t ...

Headlining Trim Panel Replacement (Hatchback without Sunroof)
Headlining Trim Panel Replacement Callout Component Name Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged ...

Heater and Air Conditioning Evaporator and Blower Module Removal and Installation
Heater and Air Conditioning Evaporator and Blower Module Removal and Installation Callout Component Name Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Drain the cooling sy ...

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