Chevrolet Sonic Repair Manual: Drum Brake Adjustment
Special Tools
CH-21177-A Drum to Brake Shoe Clearance Gauge
For equivalent regional tools, refer to Special Tools.
Warning:
Refer to Brake Dust Warning.
- Ensure the park brake lever is in the fully released position.
- Remove the front floor console cupholder insert.
Note:
Use ONLY HAND TOOLS when loosening or tightening the adjusting
nut.
- Using ONLY HAND TOOLS, loosen the adjusting nut (1) completely to the end
of the front cable threaded rod.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the rear tire and wheel assemblies. Refer to Tire and Wheel Removal
and Installation.
- Remove the brake drums. Refer to Brake Drum Replacement.
- Position the CH-21177-A Drum to Brake Shoe Clearance Gauge to the
widest point of the brake drum inside diameter.
- Firmly hand tighten the set screw on the CH-21177-A Drum to Brake
Shoe Clearance Gauge .
- Remove the CH-21177-A Drum to Brake Shoe Clearance Gauge from the
brake drum and position it over the corresponding brake shoe assembly at its
widest point.
- While holding the CH-21177-A Drum to Brake Shoe Clearance Gauge in
position, insert a proper feeler gauge between one side of the CH-21177-A
Drum to Brake Shoe Clearance Gauge , and the corresponding brake shoe lining.
- Rotate the brake shoe adjuster screw until the brake shoe linings contact
the CH-21177-A Drum to Brake Shoe Clearance Gauge and the feeler gauge.
Refer to Drum Brake Component Specifications.
- Repeat the above steps for the opposite brake drum and brake shoe assembly.
- Install the brake drums. Refer to Brake Drum Replacement.
- Adjust the park brake. Refer to Parking Brake Adjustment.
- Install the rear tire and wheel assemblies. Refer to Tire and Wheel Removal
and Installation.
- Lower the vehicle.
- Install the front floor console cupholder insert.
Removal Procedure
Warning: Refer to Brake Dust Warning.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Re ...
Warning: Refer to Brake Dust Warning.
Visually inspect the drum brake upper return spring (1) for the following
conditions:
Excessive corrosion
Excessive stretchin ...
Other materials:
TPMS Malfunction Light
The TPMS will not function properly if one or more of the TPMS sensors are missing
or inoperable. When the system detects a malfunction, the low tire warning light
flashes for about one minute and then stays on for the remainder of the ignition
cycle. The malfunction light comes on at each ign ...
Adhesive Installation of Liftgate Windows
Warning: Refer to Glass and Sheet Metal Handling Warning.
Use a urethane adhesive systems which meet GM Specification GM?€‰3651G.
Remove all mounds or loose pieces of urethane adhesive from the pinchweld
area.
If the original window is being reused, remove all but approxi ...
Ignition Coil Removal
Special Tools
EN-6009 Remover and Installer Ignition Module
For equivalent regional tools, refer to Special Tools.
Remove the 2 ignition coil bolts (1).
Install EN-6009 remover and installer (2) and remove the ignition
coil (1).
...
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