Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Block Disassemble


    Remove the cylinder head locating (1, 2).
  1. Remove the cylinder head locating (1, 2).

  2. Remove the oil pressure switch (1).

  3. Remove the knock sensor bolt (2) and the knock sensor (1).
  4. Clean the thread.

  5. Remove the oil flow check valve (1).

  6. Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.

  7. Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
  8. Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
  9. Clean the thread.

  10. Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Other materials:

Dome Lamp Bulb Replacement
Dome Lamp Bulb Replacement Callout Component Name Preliminary Procedure Remove the windshield header courtesy lamp. Refer to Windshield Header Courtesy Lamp Replacement 1 Dome Lamp Bulb ...

Center Pillar Lower Trim Panel Replacement
Center Pillar Lower Trim Panel Replacement Callout Component Name Preliminary Procedure Remove the front side door opening floor carpet retainer. Refer to Front Side Door Opening Floor Carpet Retainer Replacement. Remove ...

Front Differential Carrier Installation (6T40/45/50)
Front Differential Carrier Installation Callout Component Name 1 Final Drive Sun Gear 2 Differential Carrier Assembly 3 Front Differential Carrier Bearing Asembly ...

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