Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Block Disassemble


    Remove the cylinder head locating (1, 2).
  1. Remove the cylinder head locating (1, 2).

  2. Remove the oil pressure switch (1).

  3. Remove the knock sensor bolt (2) and the knock sensor (1).
  4. Clean the thread.

  5. Remove the oil flow check valve (1).

  6. Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.

  7. Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
  8. Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
  9. Clean the thread.

  10. Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Other materials:

Liftgate Side Applique Replacement (Hatchback)
Liftgate Side Applique Replacement Callout Component Name Preliminary Procedure Open and support the rear liftgate assembly. Remove the liftgate trim finish panel. Refer to Liftgate Trim Finish Panel Replacement. Disc ...

Front Wheel Drive Shaft Seal Replacement - Left Side
Front Wheel Drive Shaft Seal Replacement - Left Side Callout Component Name Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the left wheel drive shaft. Refer to Front ...

Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
Removal Procedure Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. Open the 2 positive crankcase ventilation pipe retainer clips (2) and (3). Note: Move retainer clamp (1) in direction of the arrow. ...

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