Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Block Disassemble


    Remove the cylinder head locating (1, 2).
  1. Remove the cylinder head locating (1, 2).

  2. Remove the oil pressure switch (1).

  3. Remove the knock sensor bolt (2) and the knock sensor (1).
  4. Clean the thread.

  5. Remove the oil flow check valve (1).

  6. Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.

  7. Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
  8. Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
  9. Clean the thread.

  10. Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Other materials:

Luggage/Load Locations
Load Compartment (Hatchback) The load compartment cover can be used to conceal objects under it or removed and placed on the bottom of the load compartment to carry larger loads. To remove the load compartment cover: 1. Lift up on the load compartment cover and pull out. 2. Store the load comp ...

Instrument Panel Compartment Replacement
Instrument Panel Compartment Replacement Callout Component Name Preliminary Procedure Remove the right instrument panel upper trim panel. Refer to Instrument Panel Upper Trim Panel Replacement - Right Side. ...

HVAC Component Replacement Reference
HVAC Component Replacement Reference Scan Tool Name Component Code / Schematic Name Service Name Repair Instruction Name A/C Compressor Clutch Q2 A/C Compressor Clutch Air Conditi ...

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