Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Block Disassemble


    Remove the cylinder head locating (1, 2).
  1. Remove the cylinder head locating (1, 2).

  2. Remove the oil pressure switch (1).

  3. Remove the knock sensor bolt (2) and the knock sensor (1).
  4. Clean the thread.

  5. Remove the oil flow check valve (1).

  6. Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.

  7. Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
  8. Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
  9. Clean the thread.

  10. Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Other materials:

Front Seat Cushion Outer Trim Panel Replacement
Front Seat Cushion Outer Trim Panel Replacement Callout Component Name Preliminary Procedures Remove the driver or passenger seat recliner handle. Refer to Front Seat Back Recliner Handle Replacement Remove the front seat ...

Air Conditioning O-Ring Seal Replacement
Removal Procedure Disassemble the A/C refrigerant components. Refer to the appropriate repair procedure Note: Cap or tape the open A/C refrigerant components immediately to prevent system contamination. Cap or tape the A/C refrigerant components. ...

Front Wheel Drive Shaft Seal Replacement - Left Side
Special Tools DT-446 Installer Drift DT-7004 Slide Hammer DT-23129 Universal Seal Remover For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front suspension s ...

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