Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Block Disassemble


    Remove the cylinder head locating (1, 2).
  1. Remove the cylinder head locating (1, 2).

  2. Remove the oil pressure switch (1).

  3. Remove the knock sensor bolt (2) and the knock sensor (1).
  4. Clean the thread.

  5. Remove the oil flow check valve (1).

  6. Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.

  7. Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
  8. Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
  9. Clean the thread.

  10. Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Other materials:

Sunroof Module Assembly Replacement
Sunroof Module Assembly Replacement Callout Component Name Preliminary Procedures Remove the sunroof window. Refer to Sunroof Window Replacement. Remove the headliner. Refer to Headlining Trim Panel Replacement. D ...

Battery Negative Cable Disconnection and Connection
Battery Negative Cable Disconnection and Connection Callout Component Name Preliminary Procedures Turn on the radio and record all of the radio pre-set stations. Ensure that all lamps and accessories are turned off. Tu ...

Range Selector Lever Cable Adjustment
Note: Adjust the automatic transmission range selector cable while the transmission and the gear selector are in the Park position only. Failure to do so may cause mis-adjustment. Set the park brake and chock the wheels. Verify the transmission range select lever is in the par ...

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