Chevrolet Sonic Repair Manual: Engine Block Disassemble
- Remove the cylinder head locating (1, 2).
- Remove the oil pressure switch (1).
- Remove the knock sensor bolt (2) and the knock sensor (1).
- Clean the thread.
- Remove the oil flow check valve (1).
- Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.
- Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
- Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
- Clean the thread.
- Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1).
Caution: Refer to Fastener Caution.
Install the 4 piston oil nozzle bolts (2) and tighten to 25 Y ...
Engine Block Cleaning and Inspection
Special Tools
EN-8087 Cylinder Gauge
For equivalent regional tools, refer to Special Tools.
Clean the sealing material from the gasket mating surfaces (2).
Clean the engine blo ...
Other materials:
Lock Cylinder Coding - Ignition
The ignition lock cylinder uses 8 key cut positions, 1–8. The ignition cylinder
tumblers (3) are located on alternate sides of the cylinder (5). They are not snap-in
and are not self-retaining. It follows the key code with the first tumbler being
the first depth of the ...
Battery Disconnect Warning
Warning: Unless directed otherwise, the ignition and start switch
must be in the OFF or LOCK position, and all electrical loads must be OFF before
servicing any electrical component. Disconnect the negative battery cable to
prevent an electrical spark should a tool or equipment come in c ...
Special Tools
Illustration
Tool Number/Description
EN-471
KM-471
J-42070
J-36649
Adapter
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EN-6327-A
KM-6327-A
J-24460
J-42401
Cooling System ...
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