Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Block Disassemble


    Remove the cylinder head locating (1, 2).
  1. Remove the cylinder head locating (1, 2).

  2. Remove the oil pressure switch (1).

  3. Remove the knock sensor bolt (2) and the knock sensor (1).
  4. Clean the thread.

  5. Remove the oil flow check valve (1).

  6. Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.

  7. Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
  8. Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
  9. Clean the thread.

  10. Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Other materials:

Instrument Panel Accessory Bezel Package Installation
Installation Instructions Part Number 95205543 Kit Contents Qty Description 1 Molding Assembly - I/P Center Upper 1 Molding Assembly - I/P Center 1 Bezel Assembly - ...

Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
Removal Procedure Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. Open the 2 positive crankcase ventilation pipe retainer clips (2) and (3). Note: Move retainer clamp (1) in direction of the arrow. ...

Inspection/Maintenance System Check
Diagnostic Instructions Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. Review Diagnostic System Check - Vehicle for an overview of the diagnostic approach. Diagnostic Procedure Instructions provides an overview of each diagn ...

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