Chevrolet Sonic Repair Manual: Engine Block Disassemble
- Remove the cylinder head locating (1, 2).
- Remove the oil pressure switch (1).
- Remove the knock sensor bolt (2) and the knock sensor (1).
- Clean the thread.
- Remove the oil flow check valve (1).
- Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.
- Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
- Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
- Clean the thread.
- Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1).
Caution: Refer to Fastener Caution.
Install the 4 piston oil nozzle bolts (2) and tighten to 25 Y ...
Engine Block Cleaning and Inspection
Special Tools
EN-8087 Cylinder Gauge
For equivalent regional tools, refer to Special Tools.
Clean the sealing material from the gasket mating surfaces (2).
Clean the engine blo ...
Other materials:
Rear Window Replacement
Special Tools
BO-24402-A Glass Sealant Remover (Cold Knife)
BO-39032 Stationary Glass Removal Tool
Use an adhesive that is approved by GM
For equivalent regional tools, refer to Special Tools
Removal Procedure
Warning: If a window is cracked but still intact, crisscros ...
Master Cylinder Reservoir Filling
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Refer to Brake Fluid Effects on Paint and Electrical Components
Caution.
Visually inspect the brake fluid level through the brake master cylinder
reservoir.
If the brake fluid level is at or below the half-full point ...
Drive Sprocket, Driven Sprocket, and Drive Link Cleaning and Inspection
Drive Sprocket, Driven Sprocket, and Drive Link Cleaning and Inspection
Callout
Component Name
1
Drive Sprocket Thrust Washer
2
Drive Sprocket Retainer Ring
3
Drive ...
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