Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Block Disassemble


    Remove the cylinder head locating (1, 2).
  1. Remove the cylinder head locating (1, 2).

  2. Remove the oil pressure switch (1).

  3. Remove the knock sensor bolt (2) and the knock sensor (1).
  4. Clean the thread.

  5. Remove the oil flow check valve (1).

  6. Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.

  7. Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
  8. Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
  9. Clean the thread.

  10. Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Other materials:

Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Installation (6T40/45)
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Installation Callout Component Name 1 Torque Converter and Differential Housing Seal 2 Fluid Pu ...

Engine Coolant Fan Replacement (LDE/LUW)
Removal Procedure Unclip transmission cooler lines from shroud if equipped. Unclip radiator surge tank outlet hose from fan shroud. Disconnect the engine coolant fan wiring harness. Note: You stand against driving direction. Unclip the engine coolant fan ...

Camshaft Sprocket Replacement
Special Tools EN-6340 Camshaft Adjuster Locking Tool EN-6628–A Camshaft Locking Tool EN-45059 Angle Meter For equivalent regional tools, refer to Special Tools. Removal Procedure Open the hood. Remove the air cleaner housing. Refer to Air Cleaner Assembly Replacement. ...

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