Chevrolet Sonic Repair Manual: Engine Block Disassemble
- Remove the cylinder head locating (1, 2).
- Remove the oil pressure switch (1).
- Remove the knock sensor bolt (2) and the knock sensor (1).
- Clean the thread.
- Remove the oil flow check valve (1).
- Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.
- Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
- Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
- Clean the thread.
- Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1).
Caution: Refer to Fastener Caution.
Install the 4 piston oil nozzle bolts (2) and tighten to 25 Y ...
Engine Block Cleaning and Inspection
Special Tools
EN-8087 Cylinder Gauge
For equivalent regional tools, refer to Special Tools.
Clean the sealing material from the gasket mating surfaces (2).
Clean the engine blo ...
Other materials:
Steering Linkage Inner Tie Rod Inspection
Special Tools
GE-8001 Dial Indicator Set
For equivalent regional tools, refer to Special Tools.
Note: This inspection procedure does not supersede local government
required inspections that have more stringent requirements.
Turn the ignition key to the ON position with the eng ...
Timing Belt Rear Cover Installation
Re-cut the 4 rear timing belt cover threads.
Install the timing belt rear cover (1).
Caution: Refer to Fastener Caution.
Note: Service may offer bolts that are not microencapsulated.
If this is the case apply thread lock agent to the bolt. If fastener is
...
Transmission Assemble (Gen 1)
Special Tools
3-9506289 Universal Adapter
R-0007758 Holding Fixture
S-9407197 Differential Rotating Tool
S-9407198 Differential Bearing Race Wrench
For equivalent regional tools, refer to Special Tools.
Install the clutch and differential housing assembly (1)
onto ...
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