Chevrolet Sonic Repair Manual: Engine Block Disassemble
- Remove the cylinder head locating (1, 2).
- Remove the oil pressure switch (1).
- Remove the knock sensor bolt (2) and the knock sensor (1).
- Clean the thread.
- Remove the oil flow check valve (1).
- Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.
- Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
- Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
- Clean the thread.
- Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1).
Caution: Refer to Fastener Caution.
Install the 4 piston oil nozzle bolts (2) and tighten to 25 Y ...
Engine Block Cleaning and Inspection
Special Tools
EN-8087 Cylinder Gauge
For equivalent regional tools, refer to Special Tools.
Clean the sealing material from the gasket mating surfaces (2).
Clean the engine blo ...
Other materials:
Air Inlet Grille Panel Replacement
Air Inlet Grille Panel Replacement
Callout
Component Name
Preliminary Procedure
Remove both wiper arm assemblies. Refer to Windshield Wiper Arm
Replacement.
Remove both outer hood rear seals. Refer to Hood Rear Seal Repla ...
Inflatable Restraint Remote Impact Sensor Replacement
Inflatable Restraint Remote Impact Sensor Replacement
Callout
Component Name
Warning: When performing service on or near the SIR components
or the SIR wiring, the SIR system must be disabled. Refer to SIR Disabling
a ...
Engine Mount Bracket Installation
Install the engine mount bracket (2).
Caution: Refer to Fastener Caution.
Install the 3 engine mount bracket bolts and tighten to 60 Y (45 lb ft) + 45?E0°.
...
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