Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Block Disassemble


    Remove the cylinder head locating (1, 2).
  1. Remove the cylinder head locating (1, 2).

  2. Remove the oil pressure switch (1).

  3. Remove the knock sensor bolt (2) and the knock sensor (1).
  4. Clean the thread.

  5. Remove the oil flow check valve (1).

  6. Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.

  7. Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
  8. Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
  9. Clean the thread.

  10. Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Other materials:

Servicing the Airbag-Equipped Vehicle
Airbags affect how the vehicle should be serviced. There are parts of the airbag system in several places around the vehicle. Your dealer and the service manual have information about servicing the vehicle and the airbag system. To purchase a service manual, see Service Publications Ordering I ...

Engine Oil Cooler Outlet Hose Replacement (LUV)
Engine Oil Cooler Outlet Hose Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Disconnect the radiator outlet hose. Refer to Radiator Outlet H ...

2-6 Clutch Piston Installation (6T30)
2-6 Clutch Piston Installation Callout Component Name 1 2? Clutch Piston Assembly Note: Position the 2? piston air bleed and large slot toward the top of the case. DT-48271 seal protector pr ...

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