Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Block Disassemble


    Remove the cylinder head locating (1, 2).
  1. Remove the cylinder head locating (1, 2).

  2. Remove the oil pressure switch (1).

  3. Remove the knock sensor bolt (2) and the knock sensor (1).
  4. Clean the thread.

  5. Remove the oil flow check valve (1).

  6. Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.

  7. Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
  8. Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
  9. Clean the thread.

  10. Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Other materials:

Driver or Passenger Seat Back Cushion Frame Replacement
Driver or Passenger Seat Back Cushion Frame Replacement Callout Component Name Preliminary Procedures Remove the driver or passenger seat. Refer to Driver or Passenger Seat Removal and Installation Remove the front seat c ...

Tread Wear Indicators Description
The original equipment tires have tread wear indicators that show when you should replace the tires. The location of these indicators are at 60 degree intervals around the outer diameter of the tire. The indicators appear as a 6 mm (0.25 in) wide band when the tire trea ...

Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disco ...

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