Chevrolet Sonic Repair Manual: Engine Block Disassemble
- Remove the cylinder head locating (1, 2).
- Remove the oil pressure switch (1).
- Remove the knock sensor bolt (2) and the knock sensor (1).
- Clean the thread.
- Remove the oil flow check valve (1).
- Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.
- Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
- Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
- Clean the thread.
- Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1).
Caution: Refer to Fastener Caution.
Install the 4 piston oil nozzle bolts (2) and tighten to 25 Y ...
Engine Block Cleaning and Inspection
Special Tools
EN-8087 Cylinder Gauge
For equivalent regional tools, refer to Special Tools.
Clean the sealing material from the gasket mating surfaces (2).
Clean the engine blo ...
Other materials:
Special Tools (MIT Tool Instructions)
Bluetooth Pairing for Vehicles with
Radio RPO: UF7
Either reset the pin code on the radio to 0000, or go under Device Info on
the radio and see what the pin code is (to enter it later on the MIT).
Turn the BT discoverable ON in the radio Bluetooth
settings.
Press Pair De ...
Engine Front Cover and Oil Pump Installation
Special Tools
EN-952 Fixing Pin
EN-953-A Fixing Tool
EN-49977-100 Transmitter Disc Fixation
EN-49977-200 Fixing Tool
For equivalent regional tools, refer to Special Tools.
Note: Mind the guide sleeves when installing engine front cover.
Install the engine front ...
Fluid Passages (Gen 2)
Figure 1:
Torque Converter and Differential Housing -
Case Side
Figure 2:
Fluid Pump Body - Fluid Pump Cover Side
Figure 3:
Fluid Pump Cover - Fluid Pump Body Side
Figure 4:
Case - Torque Converter and Differential Housing
Side
Fig ...
0.0066