Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Block Disassemble


    Remove the cylinder head locating (1, 2).
  1. Remove the cylinder head locating (1, 2).

  2. Remove the oil pressure switch (1).

  3. Remove the knock sensor bolt (2) and the knock sensor (1).
  4. Clean the thread.

  5. Remove the oil flow check valve (1).

  6. Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.

  7. Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
  8. Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
  9. Clean the thread.

  10. Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1). Caution: Refer to Fastener Caution. Install the 4 piston oil nozzle bolts (2) and tighten to  25 Y ...

Engine Block Cleaning and Inspection
Special Tools EN-8087 Cylinder Gauge For equivalent regional tools, refer to Special Tools. Clean the sealing material from the gasket mating surfaces (2). Clean the engine blo ...

Other materials:

Strut Assembly Removal and Installation
Special Tools CH 49375 Strut Rod Nut Socket For equivalent regional tools, refer to Special Tools Removal Procedure Remove the air inlet grille panel. Refer to Air Inlet Grille Panel Replacement. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. ...

Exhaust Rear Muffler Replacement (LUV,LUW)
Special Tools CH-6614 Chain Pipe Cutter For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: Refer to Exhaust Service Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Cut the exhaust rear mu ...

Engine Oil Cooler Disassemble
Remove the oil cooler coolant inlet hose clamp (2). Remove the oil cooler coolant inlet hose (1). Remove the oil cooler coolant inlet pipe bolt (7) Remove the oil cooler coolant inlet pipe (3) and the seal ring (6). Remove the oil cooler coolant out ...

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