Chevrolet Sonic Repair Manual: Engine Block Disassemble
- Remove the cylinder head locating (1, 2).
- Remove the oil pressure switch (1).
- Remove the knock sensor bolt (2) and the knock sensor (1).
- Clean the thread.
- Remove the oil flow check valve (1).
- Remove the oil pressure relief valve closure bolt (1) and the oil pressure relief valve.
- Remove the piston (1) and spring (2) from the oil pressure relief valve closure bolt (3).
- Clean and inspect the components. Refer to Engine Block Cleaning and Inspection.
- Clean the thread.
- Remove the 4 piston oil nozzles (1).
Engine Block Assemble
Install the 4 piston oil nozzles (1).
Caution: Refer to Fastener Caution.
Install the 4 piston oil nozzle bolts (2) and tighten to 25 Y ...
Engine Block Cleaning and Inspection
Special Tools
EN-8087 Cylinder Gauge
For equivalent regional tools, refer to Special Tools.
Clean the sealing material from the gasket mating surfaces (2).
Clean the engine blo ...
Other materials:
Front Seat Cushion Outer Trim Panel Replacement
Front Seat Cushion Outer Trim Panel Replacement
Callout
Component Name
Preliminary Procedures
Remove the driver or passenger seat recliner handle. Refer to Front
Seat Back Recliner Handle Replacement
Remove the front seat ...
Intake Camshaft Installation
Note: Mind the markings on the camshaft bearing caps. Camshaft
bearing caps should be installed in their original position.
Lubricate camshaft and camshaft bearing caps with engine oil.
Install the intake camshaft (3).
Install the 5 camshaft bearing caps ...
Charge Air Cooler Replacement
Charge Air Cooler Replacement
Callout
Component Name
Preliminary Procedures
Disconnect the negative battery cable. Refer to Battery Negative
Cable Disconnection and Connection.
Raise and properly support the vehicle. Refe ...
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