Chevrolet Sonic Repair Manual: Engine Coolant Thermostat Housing Installation
- Clean sealing surface.
- Install a NEW engine coolant thermostat housing seal.
- Install the engine coolant thermostat housing (2).
- Install the 4 engine coolant thermostat housing bolts (3) and tighten to
2 Y (18 lb in)
.
- Tighten the 4 engine coolant thermostat housing bolts to 8 Y (71 lb in)
in sequence (1?E?E?E).
- Install the engine coolant thermostat housing retainer (1).
- Install the engine coolant thermostat housing retainer nut (4) and tighten
to 6 Y (53 lb in)
.
Caution:
Refer to Engine Coolant Thermostat Housing Caution.
Caution:
Refer to Fastener Caution.
Note:
Screw in the 4 bolts until the engine coolant thermostat housing is in contact with the cylinder head.
Caution:
Following the proper fastener tightening sequence and torque is essential. Failure to do so may fracture the thermostat housing.
Engine Coolant Thermostat Replacement (LUW)
Removal Procedure
Warning: Refer to Battery Disconnect Warning.
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
D ...
Radiator
...
Other materials:
Roof Front Header Panel Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Note: The roof front header panel is made of Ultra High Strength
Steel and should be replaced only at factory joints. Repairing or sectioning
of this part is not recomme ...
Rear Seat Head Restraint Guide Replacement
Rear Seat Head Restraint Guide Replacement
Callout
Component Name
Preliminary Procedure
Remove the rear seat head restraint. Refer to Rear Seat Head Restraint
Replacement
1
Rear Seat Head Restra ...
Fuel Pressure Measurement
Special Tools
EN 34730?E1 Pressure Tester
For equivalent regional tools, refer to Special Tools
Warning: Gasoline or gasoline vapors are highly flammable. A fire
could occur if an ignition source is present. Never drain or store gasoline
or diesel fuel in an open con ...
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