Chevrolet Sonic Repair Manual: Engine Coolant Thermostat Housing Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Thermostat / Engine Coolant Thermostat Housing Installation

Caution:

Refer to Engine Coolant Thermostat Housing Caution.

Clean sealing surface.
Install a NEW engine coolant thermostat housing seal.

Install the engine coolant thermostat housing (2).

Caution:

Refer to Fastener Caution.

Note:

Screw in the 4 bolts until the engine coolant thermostat housing is in contact with the cylinder head.

Install the 4 engine coolant thermostat housing bolts (3) and tighten to 2 Y (18 lb in)
.

Caution:

Following the proper fastener tightening sequence and torque is essential. Failure to do so may fracture the thermostat housing.

Tighten the 4 engine coolant thermostat housing bolts to 8 Y (71 lb in)
in sequence (1?E?E?E).

Install the engine coolant thermostat housing retainer (1).
Install the engine coolant thermostat housing retainer nut (4) and tighten to 6 Y (53 lb in)
.

Engine Coolant Thermostat Replacement (LUW)

Removal Procedure Warning: Refer to Battery Disconnect Warning. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. D ...

Radiator

...

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Front Air Deflector Replacement Callout Component Name Preliminary Procedure Remove front bumper fascia. Refer to Front Bumper Fascia Replacement Remove the headlamp. Refer to Headlamp Replacement. 1 ...

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2- Engine Support Fixture Callout Component Name Preliminary Procedure Remove the radiator opening upper cover. Refer to Front Opening Upper Cover Replacement Special Tools EN-28467-300 Engine Support Fixture Adapter ...

Control Valve Body Assembly Assemble (Gen 2)
Control Valve Body Assembly Assemble Callout Component Name 1 Valve Body Ball Check Valve (Qty: 6) 2 Valve Channel Plate 3 Control Valve Body Bolt ...

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