Chevrolet Sonic Repair Manual: Engine Flywheel Installation
Special Tools
- EN-652 Flywheel Holder
- EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
- Clean the thread in the crankshaft.
- Install the crankshaft position reluctor ring (1).
- Install the flywheel (2).
- Install the EN-652 holder (1).
- Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:
- First pass to 35 Y (26 lb ft)
.
- Second pass to additional 30°
.
- Third pass to an additional 15°
.
- Remove the EN-652 holder.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Engine Cover Replacement
Engine Cover Replacement
Callout
Component Name
1
Engine Cover
Procedure
Use a suitable tool to first unclip the ...
Engine Flywheel Removal
Special Tools
EN-652 Flywheel Holder
For equivalent regional tools, refer to Special Tools.
Install EN-652 holder (1) to hold the engine flywheel (2).
Remove an ...
Other materials:
Hood Hinge Replacement
Hood Hinge Replacement
Callout
Component Name
Preliminary Procedures
Remove the hood. Refer to Hood Replacement.
Remove the front fender. Refer to Front Fender Replacement.
1
Hood Hinge Bolt (Q ...
Strut and Shock Absorber Inspection
Note: The strut assembly DOES NOT have to be removed from the vehicle
to perform the following inspection procedure.
Note: A light film of oil on the top portion of the strut is normal.
DO NOT replace the strut for this condition.
Condition 1
Oil or fluid residue only o ...
Fluid Passages (Gen 1)
Figure 1:
Case - Control Valve Body Side (Left)
Figure 2:
Case - Pump Side (Back)
Figure 3:
Control Valve Body - Case Side (Left)
Figure 4:
Control Valve Body - Channel Plate Side (Right
- No Valves)
Figure 5:
Pump Body - Pump Cove ...
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