Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Flywheel Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Engine Flywheel Installation

Special Tools

For equivalent regional tools, refer to Special Tools.

  1. Clean the thread in the crankshaft.

  2. Install the crankshaft position reluctor ring (1).

  3. Install the flywheel (2).
  4. Install the EN-652 holder (1).


  5. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  6. Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:
    1. First pass to  35 Y (26 lb ft)

      .

    2. Second pass to additional  30°

      .

    3. Third pass to an additional  15°

      .

  7. Remove the EN-652 holder.
Engine Cover Replacement
Engine Cover Replacement Callout Component Name 1 Engine Cover Procedure Use a suitable tool to first unclip the ...

Engine Flywheel Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder  (1) to hold the engine flywheel (2). Remove an ...

Other materials:

Liftgate Weatherstrip Replacement
Liftgate Weatherstrip Replacement Callout Component Name 1 Liftgate Weatherstrip Procedure Clean the area where the seal will be mounted. Use a suitable solvent with a mixture of 50?€‰percent isopropyl alc ...

Intake Camshaft Installation
Note: Mind the markings on the camshaft bearing caps. Camshaft bearing caps should be installed in their original position. Lubricate camshaft and camshaft bearing caps with engine oil. Install the intake camshaft (3). Install the 5 camshaft bearing caps  ...

Camshaft Position Actuator Solenoid Valve Replacement
Removal Procedure Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement. Disconnect the intake camshaft position actuator solenoid valve wiring harness plug (3). Disconnect the exhaust camshaft position actuator solenoid valve wiring ...

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