Chevrolet Sonic Repair Manual: Engine Flywheel Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Engine Flywheel Installation

Special Tools

EN-652 Flywheel Holder
EN-45059 Torque Angle Sensor Kit

For equivalent regional tools, refer to Special Tools.

Clean the thread in the crankshaft.

Install the crankshaft position reluctor ring (1).

Install the flywheel (2).
Install the EN-652 holder (1).

Caution:

Refer to Fastener Caution.

Caution:

Refer to Torque-to-Yield Fastener Caution.

Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:

First pass to 35 Y (26 lb ft)
.
Second pass to additional 30°
.
Third pass to an additional 15°
.

Remove the EN-652 holder.

Engine Cover Replacement

Engine Cover Replacement Callout Component Name 1 Engine Cover Procedure Use a suitable tool to first unclip the ...

Engine Flywheel Removal

Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder (1) to hold the engine flywheel (2). Remove an ...

Other materials:

Parking Brake
To set the parking brake, hold the brake pedal down and pull up on the parking brake lever. If the ignition is on, the brake system warning light will come on. See Brake System Warning Light. To release the parking brake, hold the brake pedal down. Pull the parking brake lever up until you ...

Hood Replacement
Hood Replacement Callout Component Name Preliminary Procedure Disconnect the windshield washer nozzle hose. 1 Hood Hinge Nut (Qty:?€‰4) Caution: Refer to Fastener Caution. Procedu ...

Control Valve Body Assembly Assemble (Gen 2)
Control Valve Body Assembly Assemble Callout Component Name 1 Valve Body Ball Check Valve (Qty: 6) 2 Valve Channel Plate 3 Control Valve Body Bolt ...

0.0059