Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Flywheel Installation

Special Tools

For equivalent regional tools, refer to Special Tools.

  1. Clean the thread in the crankshaft.

  2. Install the crankshaft position reluctor ring (1).

  3. Install the flywheel (2).
  4. Install the EN-652 holder (1).


  5. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  6. Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:
    1. First pass to  35 Y (26 lb ft)

      .

    2. Second pass to additional  30?

      .

    3. Third pass to an additional  15?

      .

  7. Remove the EN-652 holder.
Automatic Transmission Flex Plate Replacement
Automatic Transmission Flex Plate Replacement Callout Component Name Preliminary Procedure Remove the transmission. Refer to Tr ...

Engine Flywheel Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder  (1) to hold the engine flywheel (2). Remove ...

Other materials:

Roof Panel Joint Finish Molding Replacement
Roof Panel Joint Finish Molding Replacement Callout Component Name Caution: Refer to Exterior Trim Emblem Removal Caution. Preliminary Procedures Begin at the rear edge of the roof panel joint finish molding an ...

Roof Rail Rear Assist Handle Replacement
Roof Rail Rear Assist Handle Replacement Callout Component Name 1 Roof Rail Rear Assist Handle Fastener (Qty:?€‰2) Caution: Refer to Fastener Caution. Procedure Fold the assist handle downward an ...

Valve Stem Oil Seal and Valve Spring Replacement
Special Tools 207649 Rod Hairpin Clips 547324 Flange Screws EN-840 Pliers / Remover EN-958 Installer EN-45059 Angle Meter EN-50717 Kit J-43649?E Rods For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the spark plugs. Refer to Spark ...

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