Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Flywheel Installation

Special Tools

For equivalent regional tools, refer to Special Tools.

  1. Clean the thread in the crankshaft.

  2. Install the crankshaft position reluctor ring (1).

  3. Install the flywheel (2).
  4. Install the EN-652 holder (1).


  5. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  6. Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:
    1. First pass to  35 Y (26 lb ft)

      .

    2. Second pass to additional  30?

      .

    3. Third pass to an additional  15?

      .

  7. Remove the EN-652 holder.
Automatic Transmission Flex Plate Replacement
Automatic Transmission Flex Plate Replacement Callout Component Name Preliminary Procedure Remove the transmission. Refer to Tr ...

Engine Flywheel Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder  (1) to hold the engine flywheel (2). Remove ...

Other materials:

Rear Brake Hose Replacement (Axle to Caliper)
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Install ...

Tire Dismounting and Mounting
Caution: Use a tire changing machine in order to dismount tires. Do not use hand tools or tire irons alone in order to remove the tire from the wheel. Damage to the tire beads or the wheel rim could result. Caution: Do not scratch or damage the clear coating on aluminum wheels wit ...

Throttle Body Heater Outlet Hose Replacement (LUW)
Throttle Body Heater Outlet Hose Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the air cleaner outlet duct. Refer to Air Cleaner Out ...

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