Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Flywheel Installation

Special Tools

For equivalent regional tools, refer to Special Tools.

  1. Clean the thread in the crankshaft.

  2. Install the crankshaft position reluctor ring (1).

  3. Install the flywheel (2).
  4. Install the EN-652 holder (1).


  5. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  6. Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:
    1. First pass to  35 Y (26 lb ft)

      .

    2. Second pass to additional  30?

      .

    3. Third pass to an additional  15?

      .

  7. Remove the EN-652 holder.
Automatic Transmission Flex Plate Replacement
Automatic Transmission Flex Plate Replacement Callout Component Name Preliminary Procedure Remove the transmission. Refer to Tr ...

Engine Flywheel Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder  (1) to hold the engine flywheel (2). Remove ...

Other materials:

Front Wheelhouse Liner Inner Front Extension Replacement (Left SIde)
Front Wheelhouse Liner Inner Front Extension Replacement Callout Component Name Preliminary Procedure Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. 1 Fron ...

Airbag Steering Wheel Module Coil Centering
Note: If a double wire harness strap is installed onto the wire harness assembly and steering column, the original holder for the wire strap(s) MUST be reused during installation. Remove the wire harness strap(s) where necessary. Caution: The new SIR coil assembly will ...

Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement. Remove the bracket fastener (1). Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the fuel tank fille ...

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