Chevrolet Sonic Repair Manual: Engine Flywheel Installation

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Flywheel/Flexplate / Engine Flywheel Installation

Special Tools

EN-652 Flywheel Holder
EN-45059 Torque Angle Sensor Kit

For equivalent regional tools, refer to Special Tools.

Clean the thread in the crankshaft.

Install the crankshaft position reluctor ring (1).

Install the flywheel (2).
Install the EN-652 holder (1).

Caution:

Refer to Fastener Caution.

Caution:

Refer to Torque-to-Yield Fastener Caution.

Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:

First pass to 35 Y (26 lb ft)
.
Second pass to additional 30?
.
Third pass to an additional 15?
.

Remove the EN-652 holder.

Automatic Transmission Flex Plate Replacement

Automatic Transmission Flex Plate Replacement Callout Component Name Preliminary Procedure Remove the transmission. Refer to Tr ...

Engine Flywheel Removal

Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder (1) to hold the engine flywheel (2). Remove ...

Other materials:

Hood Hinge Replacement
Hood Hinge Replacement Callout Component Name Preliminary Procedures Remove the hood. Refer to Hood Replacement. Remove the front fender. Refer to Front Fender Replacement. 1 Hood Hinge Bolt (Q ...

Front Side Door Window Weatherstrip Replacement
Front Side Door Window Weatherstrip Replacement Callout Component Name Preliminary Procedures Remove front side door trim panel. Refer to Front Side Door Trim Replacement. Remove the outside rearview mirror. Refer to Outs ...

Rear Side Door Window Switch Replacement
Rear Side Door Window Switch Replacement Callout Component Name Preliminary Procedure Remove the rear side door window switch bezel. Refer to Rear Side Door Window Switch Bezel Replacement. 1 Re ...

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