Chevrolet Sonic Repair Manual: Engine Flywheel Installation

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Flywheel/Flexplate / Engine Flywheel Installation

Special Tools

EN-652 Flywheel Holder
EN-45059 Torque Angle Sensor Kit

For equivalent regional tools, refer to Special Tools.

Clean the thread in the crankshaft.

Install the crankshaft position reluctor ring (1).

Install the flywheel (2).
Install the EN-652 holder (1).

Caution:

Refer to Fastener Caution.

Caution:

Refer to Torque-to-Yield Fastener Caution.

Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit:

First pass to 35 Y (26 lb ft)
.
Second pass to additional 30?
.
Third pass to an additional 15?
.

Remove the EN-652 holder.

Automatic Transmission Flex Plate Replacement

Automatic Transmission Flex Plate Replacement Callout Component Name Preliminary Procedure Remove the transmission. Refer to Tr ...

Engine Flywheel Removal

Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder (1) to hold the engine flywheel (2). Remove ...

Other materials:

Front Side Door Window Switch Replacement (Left Side)
Front Side Door Window Switch Replacement Callout Component Name Preliminary Procedure Remove the front side door window switch bezel. Refer to Front Side Door Window Switch Bezel Replacement. 1 ...

Steering Gear Replacement
Steering Gear Replacement Callout Component Name Caution: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to p ...

Front Wheel Drive Shaft Outer Joint and Boot Replacement
Special Tools DT-35910 Drive Axle Boot Clamp Pliers For equivalent regional tools, refer to Special Tools Disassemble Procedure Remove the wheel drive shaft from the vehicle. Refer to Front Wheel Drive Shaft Replacement. Install the drive axle shaft (1) i ...

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