Chevrolet Sonic Repair Manual: Engine Flywheel Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Engine Flywheel Replacement

Engine Flywheel Replacement
Callout	Component Name
Preliminary Procedure Remove the clutch pressure and driven Plate . Refer to Clutch Pressure and Driven Plate Replacement. Special Tools EN-652 Flywheel Holder EN-45059 Torque Angle Sensor Kit For equivalent regional tools. Refer to Special Tools.
1	Flywheel Fastener (Qty: 6) Caution: Refer to Fastener Caution. Procedure Discard the flywheel fastener and use a NEW fastener for installation. Tighten First pass to 35 Y (26 lb ft) Second pass to additional 30°. Final pass to an additional 15°.
2	Flywheel Procedure Inspect the engine flywheel for the following: Stress cracks around the engine flywheel. Cracks at welded areas that retain the ring gear onto the engine flywheel. Damaged or missing ring gear teeth. Do not attempt to repair the welded areas that retain the ring gear to the engine flywheel plate. Install a new engine flywheel.

Engine Flywheel Removal

Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder (1) to hold the engine flywheel (2). Remove an ...

Engine Identification

Engine Number Note: The engine identification number must be stamped to the cylinder block in case of engine replacement. The engine number is stamped to the engine blockR ...

Other materials:

Underbody Rear Side Rail Extension Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer ...

Shoulder Belt Replacement - Rear (Sedan)
Shoulder Belt Replacement - Rear Callout Component Name Preliminary Procedure Remove the rear window panel trim. Refer to Rear Window Panel Trim Replacement. 1 Rear Seat Shoulder Belt Anchor Plat ...

Drive Belt Replacement
Special Tools EN-48488 Holding Wrench EN-955 Locking Pin For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement. Install the engine s ...

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