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Chevrolet Sonic Repair Manual: Engine Front Cover and Oil Pump Disassemble

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Lubrication / Oil Pump / Engine Front Cover and Oil Pump Disassemble

Engine Front Cover Disassemble

    Remove the intake camshaft position sensor bolt (1).
  1. Remove the intake camshaft position sensor bolt (1).
  2. Remove the intake camshaft position sensor (2) and the seal ring (3).
  3. Remove the exhaust camshaft position sensor bolt (6).
  4. Remove the exhaust camshaft position sensor (5) and the seal ring (4).
  5. Remove the oil pressure relief valve (7, 8 and 9)
  6. Remove the crankshaft front oil seal (10).
Oil Pump Removal

    Remove the 8 oil pump cover bolts (1).
  1. Remove the 8 oil pump cover bolts (1).
  2. Remove the oil pump cover (2).

    3. Warning:

    Before removing the spring, cover the spring with a towel to prevent the spring from flying and possibly causing damage or personal injury.

    Note:

    Position a screw driver between the oil pump slide spring windings (2).

  3. Protect the engine front cover edge (1) with a suitable piece of plastic.
  4. Compress the oil pump slide spring with a screw driver and remove the oil pump slide spring along with the oil pump slide spring pin.

    5. Note:

    Mind the installation position of the oil pump components.

  5. Remove the oil pump components in the following order:
    1. Outer oil pump vane ring (1).
    2. Oil pump vane rotor (3) and the 7 oil pump vanes (2).
    3. Inner oil pump vane ring (6).
    4. Oil pump slide (4) and the 2 oil pump slide seals with the 2 oil pump slide seal springs (5).
Engine Front Cover and Oil Pump Cleaning and Inspection
Engine Front Cover Cleaning Procedure Clean the engine front cover sealing surface. Warning: Wear safety glasses when using compressed air in order to prevent eye injury. ...

Engine Front Cover and Oil Pump Installation
Special Tools EN-952 Fixing Pin EN-953-A Fixing Tool EN-49977-100 Transmitter Disc Fixation EN-49977-200 Fixing Tool For equivalent regional tools, refer to Special Tools. ...

Other materials:

Maintenance
Air Intake Clear away any ice, snow, or leaves from the air intake at the base of the windshield that can block the flow of air into the vehicle. Passenger Compartment Air Filter The filter removes dust, pollen, and other airborne irritants from outside air that is pulled into the vehicle. T ...

Seat Adjustment
Manual Seats To adjust a manual seat: Pull the handle at the front of the seat. Slide the seat to the desired position and release the handle. Try to move the seat back and forth to be sure it is locked in place. See Seat Adjustment. Seat Height Adjuster ...

Battery Negative Cable Disconnection and Connection
Battery Negative Cable Disconnection and Connection Callout Component Name Preliminary Procedures Turn on the radio and record all of the radio pre-set stations. Ensure that all lamps and accessories are turned off. Tu ...

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