Chevrolet Sonic Repair Manual: Engine Front Cover and Oil Pump Installation
Special Tools
- EN-952 Fixing Pin
- EN-953-A Fixing Tool
- EN-49977-100 Transmitter Disc Fixation
- EN-49977-200 Fixing Tool
For equivalent regional tools, refer to Special Tools.
- Install the engine front cover (3).
- Install the 13 engine front cover bolts M6 (1).
- Install the 2 engine front cover bolts M10 (2).
- Tighten the 13 engine front cover bolts M6 to 8 Y (71 lb in)
.
- Tighten the 2 engine front cover bolts M10 to 35 Y (26 lb ft)
.
Note:
Mind the guide sleeves when installing engine front cover.
Caution:
Refer to Fastener Caution.
- Camshaft Sprocket Fastening
-
- Install EN-49977-200 fixing tool (2) and ensure that the gearing of the fixing tool engages with the intake camshaft sprocket gearing (1).
- Tighten the 2 fastening bolts (1) of EN-49977-200 fixing tool while pushing the fixing tool in direction of the arrow.
- Tighten the adjuster bolt (2).
- Install EN-49977?E00 transmitter disc holder (2) to find and hold the correct position of the camshaft position exciter wheels.
- Tighten the fastening bolts (6) of EN-49977-100 transmitter disc holder.
- Tighten the NEW intake camshaft sprocket bolt (4) while holding the
hexagon (1) of the intake camshaft to 50 Y (37 lb ft)
.
- Tighten the intake camshaft sprocket bolt (4) while holding the hexagon (1)
of the intake camshaft to an additional 60 degrees
.
- Tighten the NEW exhaust camshaft sprocket bolt while holding the hexagon
of the exhaust camshaft to 50 Y (37 lb ft)
.
- Tighten the exhaust camshaft sprocket bolt while holding the hexagon
of the exhaust camshaft to an additional 60 degrees
.
- Remove EN-49977-100 transmitter disc holder and EN-49977-200 fixing tool.
Note:
Push the fixing tool in the direction of the arrow to ensure it fully engages.
Note:
A wrong installation position is possible. Make sure that the holding tool is fully installed to the cylinder head in areas (3) and (5).
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
- Upper Timing Chain Guide Installation
-
- Install the upper timing chain guide (2).
- Install the 2 upper timing chain guide bolts (1) and tighten to 8 Y (71 lb in)
.
- Remove EN-953-A fixing tool and EN-952 fixing pin.
- Install crankshaft bearing cap tie plate hole plug and seal ring and
tighten to 50 Y (37 lb ft)
.
Engine Front Cover and Oil Pump Disassemble
Engine Front Cover Disassemble
Remove the intake camshaft position sensor bolt (1).
Remove the intake camshaft position sensor (2) and the seal ring (3).
...
Engine Front Cover and Oil Pump Removal
Set engine to TDC. Refer to Camshaft Timing Chain Inspection.
Remove the 13 engine front cover bolts M6 (1).
Remove the 2 engine front cover bolts M10 (2).
...
Other materials:
Safety Belt Use During Pregnancy
Safety belts work for everyone, including pregnant women. Like all occupants,
they are more likely to be seriously injured if they do not wear safety belts.
A pregnant woman should wear a lap-shoulder belt, and the lap portion should
be worn as low as possible, below the rounding, throughout ...
System Settings
Configuring the Number of Favorite Pages
To configure the number of available favorite pages:
1. Press the Push/MENU/TUNE button.
2. Select Radio Settings.
3. Select Radio Favorites.
4. Select the number of available favorite pages.
5. Press the / BACK button to go back to the System Configu ...
Front Camber Adjustment
Note: DO NOT grind the front strut bores for the bolts to allow
adjustment of the front camber. There are service bolts available to allow
the front camber to be adjusted, if needed.
If the front camber is out of specifications, perform the following:
Remove the f ...
0.0057