Chevrolet Sonic Repair Manual: Engine Oil Cooler Housing Installation
- Clean the engine oil cooler housing to thermostat housing sealing surfaces.
- Install 2 NEW gaskets.
- Install the engine oil cooler inlet pipe (3).
- Install the engine oil cooler housing (1) and the 5 engine oil cooler bolts (2)
and tighten to 25 Y (18 lb ft)
.
- Install the thermostat housing coolant pipe (2) to the engine oil cooler housing.
- Install the 2 thermostat housing coolant pipe bolts (1) and tighten to
8 Y (71 lb in)
.
Engine Oil Cooler Disassemble
Remove the oil cooler coolant inlet hose clamp (2).
Remove the oil cooler coolant inlet hose (1).
Remove the oil cooler coolant inlet pipe bolt (7)
Remove the oil c ...
Engine Oil Cooler Housing Removal
Remove the 2 engine oil cooler pipe bolts (1).
Remove the oil cooler pipe (2).
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Remove the 5 engine oil cooler housing bolts (2 ...
Other materials:
Fuel Pressure Measurement
Special Tools
EN 34730?E1 Pressure Tester
For equivalent regional tools, refer to Special Tools
Warning: Gasoline or gasoline vapors are highly flammable. A fire
could occur if an ignition source is present. Never drain or store gasoline
or diesel fuel in an open con ...
Engine Flywheel Installation
Special Tools
EN-652 Flywheel Holder
EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
Clean the thread in the crankshaft.
Install the crankshaft position reluctor ring (1).
Install the flywheel (2).
Install the EN-6 ...
Manual Transmission Shift Lever and Selector Lever Cable Adjustment
Remove the floor console. Refer to
Front Floor Console Replacement.
Lift upward and disengage (do not remove) both cable lock
adjusters (1) to release the internal cable assembly, one for each side.
Block the shift control housing, push the selector lever ( ...
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