Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Evaporative Emission System Hose/Pipe Replacement

Special Tools

For equivalent regional tools, refer to Special Tools.

Removal Procedure

Warning:

Refer to Gasoline/Gasoline Vapors Warning.

  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Relief the fuel pressure. Refer to Fuel Pressure Relief.


  3. Disconnect the evaporative emissions front pipe (1) from the evaporative emissions purge valve (2). Refer to Plastic Collar Quick Connect Fitting Service.
  4. Close the evaporative emissions pipe connections with the CH-807 plugs .
  5. Unclip the evaporative emissions pipe (1) from the retainer clip (3).
  6. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.


  7. Remove the frame reinforcement fasteners (1) and remove the frame reinforcement(2).

  8. Remove the EVAP canister cover fasteners (1) and cover (2).

  9. Open the 5 fuel pipe clips (1).

  10. Disconnect the fuel tank evaporative emissions connector (2) from evaporative emissions pipe. Refer to Plastic Collar Quick Connect Fitting Service.
  11. Close the evaporative emissions pipe and evaporative emissions fuel tank feed pipe with the CH-6015 plugs .
  12. Remove the evaporative emissions pipe.
Installation Procedure
  1. Remove the CH-6015 plugs from evaporative emissions fuel tank pipe and evaporative emissions pipe.


  2. Install the evaporative emissions pipe and secure with the rear fuel pipe clip.
  3. Connect the fuel tank feed pipe connector (2) to the evaporative emissions pipe. Refer to Plastic Collar Quick Connect Fitting Service.


  4. Close the 5 fuel pipe clips (1).

  5. Install the EVAP canister cover (2) and tighten the EVAP canister cover fasteners (1) to 9 Y (71 lb in)

    .



  6. Install the frame reinforcement (2) and tighten the frame reinforcement fasteners (1) to 60 Y (44 lb ft)

    .

  7. Lower the vehicle.

  8. Clip the evaporative emissions pipe (2) into the retainer clip (3).
  9. Remove the CH-807 plugs from the evaporative emissions pipe connectors.
  10. Connect the front evaporative emissions pipe connector (1) to the evaporative emissions purge valve (2). Refer to Plastic Collar Quick Connect Fitting Service.
  11. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
Evaporative Emission Control System Description
Typical Evaporative Emission (EVAP) System Hose Routing Diagram (1) Evaporative Emissions (EVAP) Purge Solenoid Valve (2) EVAP Canister ...

Fuel Feed Pipe Replacement
Removal Procedure .- Remove the fuel feed pressure sensor. Refer to Fuel Pressure Sensor Replacement - Fuel Feed Pipe. Disconnect the fuel feed pipe (1). Refer to Pla ...

Other materials:

Instrument Panel Compartment Door Dampener Replacement
Instrument Panel Compartment Door Dampener Replacement Callout Component Name Preliminary Procedure Remove the instrument panel lower compartment. Refer to Instrument Panel Lower Compartment Replacement. 1 ...

Intake Manifold Assemble
Install the evaporative emission canister purge solenoid valve (3). Install the 2 manifold absolute pressure sensors (2). Install the 2 manifold absolute pressure sensor bolts (1) and tighten. Install the fuel injection fuel rail assembly  ...

Manual Transmission Shift Lever and Selector Lever Cable Adjustment
Remove the floor console. Refer to Front Floor Console Replacement. Lift upward and disengage (do not remove) both cable lock adjusters (1) to release the internal cable assembly, one for each side. Block the shift control housing, push the selector lever ( ...

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