Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold Heat Shield Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold Heat Shield Replacement (LUW)



Catalytic Converter Heat Shield Replacement

Callout

Component Name

Warning:

Refer to Exhaust Service Warning.

Preliminary Procedures

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove the oil level indicator tube. Refer to Oil Level Indicator Tube Replacement.
  3. Disconnect the heated oxygen sensor connector.

1

Catalytic Converter Heat Shield Bolt

Caution:

Refer to Fastener Caution.

Tighten


15 Y (11 lb ft)

2

Heated Oxygen Sensor Harness Bracket

3

Catalytic Converter Heat Shield Bolt (Qty: 2)

Tighten


8 Y (71 lb in)

4

Catalytic Converter Heat Shield

Exhaust Manifold Heat Shield Replacement (LUV)
Exhaust Manifold Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. ...

Exhaust Manifold Installation
Clean the exhaust manifold sealing surface. Install a NEW exhaust manifold gasket (1) to the cylinder head. Caution: Refer to Fastener Caution. Caution: Refer to Torq ...

Other materials:

Brake Rotor Assembled Lateral Runout Measurement
Special Tools CH-41013 Rotor Surfacing Kit CH-42450-A Wheel Hub Resurfacing Kit CH-45101 Hub and Wheel Runout Gauge CH-45101-100 Conical Brake Rotor Washers For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. Note: B ...

Cylinder Head Cleaning and Inspection
Valve Cleaning and Inspection Warning: Bodily injury may occur if the cleaning solvent is inhaled or exposed to the skin. Note: Do not scratch the valve stem with the wire brush. Clean the valves of carbon, oil and varnish. Carbon can be remove ...

Exhaust Front Pipe Replacement (LUV,LUW)
Removal Procedure Warning: Refer to Exhaust Service Warning. Remove the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement. Disconnect the heated oxygen sensor-2. Refer to Heated Oxygen Sensor Rep ...

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