Chevrolet Sonic Repair Manual: Exhaust Manifold Heat Shield Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold Heat Shield Replacement (LUW)

Catalytic Converter Heat Shield Replacement
Callout	Component Name
Warning: Refer to Exhaust Service Warning. Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the oil level indicator tube. Refer to Oil Level Indicator Tube Replacement. Disconnect the heated oxygen sensor connector.
1	Catalytic Converter Heat Shield Bolt Caution: Refer to Fastener Caution. Tighten 15 Y (11 lb ft)
2	Heated Oxygen Sensor Harness Bracket
3	Catalytic Converter Heat Shield Bolt (Qty: 2) Tighten 8 Y (71 lb in)
4	Catalytic Converter Heat Shield

Exhaust Manifold Heat Shield Replacement (LUV)

Exhaust Manifold Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. ...

Exhaust Manifold Installation

Clean the exhaust manifold sealing surface. Install a NEW exhaust manifold gasket (1) to the cylinder head. Caution: Refer to Fastener Caution. Caution: Refer to Torq ...

Other materials:

Heater Inlet Hose Replacement (LUV)
Heater Inlet Hose Replacement Callout Component Name Preliminary Procedures Drain the engine coolant. Refer to Cooling System Draining and Filling. Remove the charge air cooler outlet hose. Refer to Charge Air Cooler ...

Radiator Mounting Stud Repair
Repair Procedure Note: If the radiator is leaky, replace it. Refer to Radiator Replacement. Pressure test the cooling system. Refer to Cooling System Leak Testing. Grind the fracture surface (1) with a proper tool. Drill a hole in the cente ...

Cylinder Head Assemble
Special Tools EN-958 Valve Stem Seal Installer EN-8062 Valve Spring Compressor EN-8062-5 Adapter EN-50717-2 Compressor Assembly of EN-50717 Kit For equivalent regional tools, refer to Special Tools. Lubricate the valve stem and the valve guide with clean engine oil. ...

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