Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold Heat Shield Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold Heat Shield Replacement (LUW)



Catalytic Converter Heat Shield Replacement

Callout

Component Name

Warning:

Refer to Exhaust Service Warning.

Preliminary Procedures

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove the oil level indicator tube. Refer to Oil Level Indicator Tube Replacement.
  3. Disconnect the heated oxygen sensor connector.

1

Catalytic Converter Heat Shield Bolt

Caution:

Refer to Fastener Caution.

Tighten


15 Y (11 lb ft)

2

Heated Oxygen Sensor Harness Bracket

3

Catalytic Converter Heat Shield Bolt (Qty: 2)

Tighten


8 Y (71 lb in)

4

Catalytic Converter Heat Shield

Exhaust Manifold Heat Shield Replacement (LUV)
Exhaust Manifold Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. ...

Exhaust Manifold Installation
Clean the exhaust manifold sealing surface. Install a NEW exhaust manifold gasket (1) to the cylinder head. Caution: Refer to Fastener Caution. Caution: Refer to Torq ...

Other materials:

Drivetrain and Front Suspension Frame Replacement
Special Tools EN-45059 Angle Meter For equivalent regional tools, refer to Special Tools. Removal Procedure Support the radiator and condenser from above using the upper brackets on each side. Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle. Re ...

Water Pump Installation
Clean the sealing surfaces and the 3 coolant pump threads. Install NEW gasket. Caution: Refer to Fastener Caution. Caution: Refer to Torque-to-Yield Fastener Caution. Install the coolant pump (1). Install 5 NEW bolts (2) and tighten to 8& ...

Fluid Passages (Gen 2)
Figure 1: Torque Converter and Differential Housing - Case Side Figure 2: Fluid Pump Body - Fluid Pump Cover Side Figure 3: Fluid Pump Cover - Fluid Pump Body Side Figure 4: Case - Torque Converter and Differential Housing Side Fig ...

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