Chevrolet Sonic Repair Manual: Exhaust Manifold Heat Shield Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold Heat Shield Replacement (LUW)

Catalytic Converter Heat Shield Replacement
Callout	Component Name
Warning: Refer to Exhaust Service Warning. Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the oil level indicator tube. Refer to Oil Level Indicator Tube Replacement. Disconnect the heated oxygen sensor connector.
1	Catalytic Converter Heat Shield Bolt Caution: Refer to Fastener Caution. Tighten 15 Y (11 lb ft)
2	Heated Oxygen Sensor Harness Bracket
3	Catalytic Converter Heat Shield Bolt (Qty: 2) Tighten 8 Y (71 lb in)
4	Catalytic Converter Heat Shield

Exhaust Manifold Heat Shield Replacement (LUV)

Exhaust Manifold Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. ...

Exhaust Manifold Installation

Clean the exhaust manifold sealing surface. Install a NEW exhaust manifold gasket (1) to the cylinder head. Caution: Refer to Fastener Caution. Caution: Refer to Torq ...

Other materials:

Airbag Side Impact Sensor Replacement (with AYF/AYO)
Airbag Side Impact Sensor Replacement Callout Component Name Warning: Refer to SIR Warning. Warning: Refer to SIR Inflator Module Handling and Storage Warning. Warning: Following the deployment o ...

Engine Front Cover Gasket Installation
Clean the sealing surfaces and remove all remains of old sealing compound material. Note: The thickness of the sealing bead should be 2 mm (0.0787 in). Apply sealing compound to the shown areas (1) and (2). Refer to Adhesives, Fluids ...

Synchronizers Cleaning and Inspection
Note: When servicing the synchronizers, retain them in the order that they are removed. Mark the parts to ensure the correct position for inspection and assembly. Clean all the synchronizer parts in a suitable cleaning solvent and air dry all the parts. Inspect the 1 ...

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