Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold Installation


    Clean the exhaust manifold sealing surface.
  1. Clean the exhaust manifold sealing surface.
  2. Install a NEW exhaust manifold gasket (1) to the cylinder head.
  3. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  4. Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)

    .

  5. Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)

    .

Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. Prelimin ...

Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Other materials:

Liftgate Emblem/Nameplate Replacement (Hatchback)
Liftgate Emblem/Nameplate Replacement Callout Component Name 1 Liftgate Emblem/Nameplate Assembly Caution: Refer to Exterior Trim Emblem Removal Caution. Procedure The part and surface should be 2 ...

Rear Window Wiper Arm Replacement
Rear Window Wiper Arm Replacement Callout Component Name Preliminary Procedure Using a small flat-bladed tool, release the locking tabs and lift the end of the wiper arm nut cover in order to access and remove the rear wipe ...

Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant
Pipe Joint Compound Note: Three types of sealer are commonly used in engines. These are RTV sealer, anaerobic gasket eliminator sealer, and pipe joint compound. The correct sealer and amount must be used in the proper location to prevent oil leaks. DO NOT interchange the 3&# ...

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