Chevrolet Sonic Repair Manual: Exhaust Manifold Installation
- Clean the exhaust manifold sealing surface.
- Install a NEW exhaust manifold gasket (1) to the cylinder head.
- Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)
.
- Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)
.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement
Callout
Component Name
Warning: Refer to Exhaust Service Warning.
Prelimin ...
Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4).
Remove the 2 exhaust manifold bolts (2)
Remove the exhaust manifold (3) and gasket (1).
Clean all of the g ...
Other materials:
Front Wheelhouse Liner Replacement (Front)
Front Wheelhouse Liner Replacement
Callout
Component Name
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installation.
1
Front Wheelhouse Liner Scr ...
Oil Pan Cleaning and Inspection
Warning: Wear safety glasses when using compressed air in order
to prevent eye injury.
Caution: To ensure proper engine lubrication, clean clogged or
contaminated oil galleries in an approved solvent and with compressed air.
Failure to clean oil galleries may cause ...
Camshaft Timing Chain Inspection
Special Tools
EN-952 Fixing Pin
EN-953-A Fixing Tool
EN-49977-100 Transmitter Disc Fixation
For equivalent regional tools, refer to Special Tools.
Remove the ignition coil. Refer to Ignition Coil Replacement.
Remove the camshaft cover. Refer to Camshaft Cover Replacement.
...
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