Chevrolet Sonic Repair Manual: Exhaust Manifold Installation
- Clean the exhaust manifold sealing surface.
- Install a NEW exhaust manifold gasket (1) to the cylinder head.
- Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)
.
- Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)
.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement
Callout
Component Name
Warning: Refer to Exhaust Service Warning.
Prelimin ...
Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4).
Remove the 2 exhaust manifold bolts (2)
Remove the exhaust manifold (3) and gasket (1).
Clean all of the g ...
Other materials:
Special Tools
Illustration
Tool Number/Description
CH-41013
J 41013
Rotor Resurfacing Kit
CH-42450-A
J 42450-A
Wheel Hub Resurfacing Kit
CH-45101
J ...
Battery Negative Cable Replacement
Battery Negative Cable Replacement
Callout
Component Name
Preliminary Procedures
Disconnect the battery current sensor connector.
Remove the battery tray. Refer to Battery Tray Replacement.
1
Bo ...
Radiator Upper Bracket Replacement
Radiator Upper Bracket Replacement
Callout
Component Name
Preliminary Procedure
Remove the front bumper fascia assembly. Refer to Front Bumper Fascia
Replacement.
1
Radiator Upper Bracket Fasten ...
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