Chevrolet Sonic Repair Manual: Exhaust Manifold Installation
- Clean the exhaust manifold sealing surface.
- Install a NEW exhaust manifold gasket (1) to the cylinder head.
- Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)
.
- Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)
.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement
Callout
Component Name
Warning: Refer to Exhaust Service Warning.
Prelimin ...
Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4).
Remove the 2 exhaust manifold bolts (2)
Remove the exhaust manifold (3) and gasket (1).
Clean all of the g ...
Other materials:
Different Size Tires and Wheels
If wheels or tires are installed that are a different size than the original
equipment wheels and tires, vehicle performance, including its braking, ride and
handling characteristics, stability, and resistance to rollover may be affected.
If the vehicle has electronic systems such as antilock ...
Towing the Vehicle
Caution
Incorrectly towing a disabled vehicle may cause damage. The damage would not
be covered by the vehicle warranty. Do not lash or hook to the chassis components
— including the front and rear subframes, suspension control arms, and links — during
towing and recovery of a disabled ve ...
Secondary Air Injection Pump Installation
Install the secondary air injection pump (1).
Loosely install the secondary air injection pump nut (2) and the 2 secondary
air injection pump bolts (4).
Caution: Refer to Fastener Caution.
Tighten the secondary air injection pump nut (2) an ...
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