Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold Installation


    Clean the exhaust manifold sealing surface.
  1. Clean the exhaust manifold sealing surface.
  2. Install a NEW exhaust manifold gasket (1) to the cylinder head.
  3. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  4. Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)

    .

  5. Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)

    .

Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. Prelimin ...

Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Other materials:

GM Mobility Reimbursement Program
This program is available to qualified applicants for cost reimbursement of eligible aftermarket adaptive equipment required for the vehicle, such as hand controls or a wheelchair/ scooter lift for the vehicle. For more information on the limited offer, visit www.gmmobility.com or call the ...

Hydraulic Brake Component Operation Visual Inspection
Disc Brake With the tire and wheel assemblies removed and the brake rotors retained by wheel lug nuts, visually inspect the brake caliper piston dust boot (2) sealing area to ensure that there are no brake fluid leaks. If any evidence of a brake fluid leak is p ...

Tires and Wheels Description and Operation (Equipment)
GM Recommended Tire Balancer Hunter RF33 Road Force balancer or equivalent with the following options: Auto Clamp – allows for centering repeatability and prevent damage to the wheel. Wheel Lift – helps prevent wheel damage and assists in the accuracy of the placeme ...

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