Chevrolet Sonic Repair Manual: Exhaust Manifold Installation
- Clean the exhaust manifold sealing surface.
- Install a NEW exhaust manifold gasket (1) to the cylinder head.
- Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)
.
- Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)
.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement
Callout
Component Name
Warning: Refer to Exhaust Service Warning.
Prelimin ...
Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4).
Remove the 2 exhaust manifold bolts (2)
Remove the exhaust manifold (3) and gasket (1).
Clean all of the g ...
Other materials:
If No Steam Is Coming from the Engine Compartment
If an engine overheat warning is displayed but no steam can be seen or heard,
the problem may not be too serious. Sometimes the engine can get a little too hot
when the vehicle:
Climbs a long hill on a hot day.
Stops after high-speed driving.
Idles for long periods in traffic.
If the ...
Crankshaft Front Oil Seal Replacement
Special Tools
EN-960 Installer
EN-45000 Remover Oil seal
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the crankshaft balancer. Refer to Crankshaft Balancer Replacement.
Place a drain pan underneath the front crankshaft seal area.
...
Manual Transmission Shift Lever and Selector Lever Cable Replacement
Removal Procedure
Remove the battery tray. Refer to
Battery Tray Replacement.
\i
Disconnect the shift lever and selector cable ends (1)
from the transmission shift lever and selector levers.
Pull the cable retainers (2) to release the shift
leve ...
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