Chevrolet Sonic Repair Manual: Exhaust Manifold Installation
- Clean the exhaust manifold sealing surface.
- Install a NEW exhaust manifold gasket (1) to the cylinder head.
- Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)
.
- Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)
.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement
Callout
Component Name
Warning: Refer to Exhaust Service Warning.
Prelimin ...
Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4).
Remove the 2 exhaust manifold bolts (2)
Remove the exhaust manifold (3) and gasket (1).
Clean all of the g ...
Other materials:
Air Conditioning Compressor Bracket Installation
Install the air conditioning compressor bracket (2).
Caution: Refer to Fastener Caution.
Install the 3 air conditioning compressor bracket bolts (1) and tighten
to 22 Y (16 lb ft).
...
Piston and Connecting Rod Disassemble
Remove the piston with connection rod. Refer to Piston, Connecting Rod,
and Bearing Removal.
Note: Note installation position of the piston in respect of the
connection rod.
Detach the piston from the connection rod.
Note: Do not damage the bore.
Remove ...
Intake Manifold Installation (1.6L LDE)
Clean the sealing surfaces.
Insert the NEW gasket.
Caution: Refer to Fastener Caution.
Install the intake manifold (2) and the 7 intake manifold bolts (1) and
tighten to 20 Y (15 lb ft).
Install the intake manifold supp ...
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