Chevrolet Sonic Repair Manual: Exhaust Manifold Installation
- Clean the exhaust manifold sealing surface.
- Install a NEW exhaust manifold gasket (1) to the cylinder head.
- Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)
.
- Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)
.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement
Callout
Component Name
Warning: Refer to Exhaust Service Warning.
Prelimin ...
Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4).
Remove the 2 exhaust manifold bolts (2)
Remove the exhaust manifold (3) and gasket (1).
Clean all of the g ...
Other materials:
Conversions and Add-Ons
Add-On Electrical Equipment
Caution
Some electrical equipment can damage the vehicle or cause components to not
work and would not be covered by the warranty. Always check with your dealer before
adding electrical equipment.
Add-on equipment can drain the vehicle's 12-volt battery, even i ...
Accelerator Pedal Position Sensor Replacement
Accelerator Pedal Position Sensor Replacement
Callout
Component Name
Preliminary Procedure
Disconnect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection.
1
...
Main Shaft Assemble (Gen 1)
Special Tools
3-0207944 Main Shaft Tapered Bearing Insert Tool
For equivalent regional tools, refer to Special Tools.
Install the 4th gear bearing assembly (1).
Note: The 3rd gear blocking ring lugs must be aligned with the
3rd/4th gear synchronizer assembly groov ...
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