Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold Installation


    Clean the exhaust manifold sealing surface.
  1. Clean the exhaust manifold sealing surface.
  2. Install a NEW exhaust manifold gasket (1) to the cylinder head.
  3. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  4. Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)

    .

  5. Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)

    .

Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. Prelimin ...

Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Other materials:

Bluetooth Controls
Use the buttons located on the infotainment system and the steering wheel to operate the Bluetooth system. Steering Wheel Controls (Push to Talk): Press to answer incoming calls, confirm system information, and start voice recognition. (Mute/End Call): Press to end a call, reject a call, ...

Air Conditioning Refrigerant Service Valve Core Replacement
Special Tools GE-39400-A Halogen Leak Detector GE-46246 Valve Core Removal Tool For equivalent regional tools, refer to Special Tools. Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the service port valve cor ...

Heater Inlet Hose Replacement (LUV)
Heater Inlet Hose Replacement Callout Component Name Preliminary Procedures Drain the engine coolant. Refer to Cooling System Draining and Filling. Remove the charge air cooler outlet hose. Refer to Charge Air Cooler ...

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