Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold Installation


    Clean the exhaust manifold sealing surface.
  1. Clean the exhaust manifold sealing surface.
  2. Install a NEW exhaust manifold gasket (1) to the cylinder head.
  3. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  4. Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)

    .

  5. Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)

    .

Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. Prelimin ...

Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Other materials:

Fuel Gauge
The fuel gauge indicates about how much fuel is left when the ignition is turned to ON/RUN. When the tank nears empty, the low fuel warning light will come on. There is still a little fuel left, but the vehicle's fuel tank should be filled soon. See Low Fuel Warning Light  for more ...

Instrument Panel Outer Air Outlet Duct Replacement
Instrument Panel Outer Air Outlet Duct Replacement Callout Component Name Preliminary Procedures Remove the instrument panel assembly. Refer to Instrument Panel Assembly Replacement. Reposition any wiring or hoses to gain ...

Rear Seat Back Cushion Removal and Installation (60%)
Rear Seat Back Cushion Removal and Installation Callout Component Name Preliminary Procedure Remove the rear seat cushion. Refer to Rear Seat Cushion Removal and Installation. Remove the rear seat center retractor side be ...

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