Chevrolet Sonic Repair Manual: Exhaust Manifold Installation
- Clean the exhaust manifold sealing surface.
- Install a NEW exhaust manifold gasket (1) to the cylinder head.
- Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)
.
- Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)
.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement
Callout
Component Name
Warning: Refer to Exhaust Service Warning.
Prelimin ...
Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4).
Remove the 2 exhaust manifold bolts (2)
Remove the exhaust manifold (3) and gasket (1).
Clean all of the g ...
Other materials:
Special Tools
Illustration
Tool Number / Description
CH?E9376
Holding Wrench
CH?E9400
J-45859
Hub Spindle Remover
DT-6332
Seal Protector
DT- ...
Battery Replacement
Removal Procedure
Open the hood.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the battery retainer bolt (1) and the battery retainer (2).
Loosen the battery positive cable ju ...
Evaporative Emission System Hose/Pipe Replacement
Removal Procedure
Disconnect the evaporative emission pipe (1). Refer to Plastic Collar
Quick Connect Fitting Service.
Remove the plastic retainer (1) and disconnect the evaporative emission
pipe (2).
Lift and support t ...
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