Chevrolet Sonic Repair Manual: Exhaust Manifold Installation
- Clean the exhaust manifold sealing surface.
- Install a NEW exhaust manifold gasket (1) to the cylinder head.
- Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)
.
- Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)
.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement
Callout
Component Name
Warning: Refer to Exhaust Service Warning.
Prelimin ...
Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4).
Remove the 2 exhaust manifold bolts (2)
Remove the exhaust manifold (3) and gasket (1).
Clean all of the g ...
Other materials:
Ball Joint Inspection
Caution: Refer to Vehicle Lifting and Jacking Caution.
Raise the front of the vehicle to allow the front suspension to hang free.
Grasp the tire at the top and the bottom.
Move the top of the tire in an in-and-out motion.
Look for any horizontal movement of the knuckle relativ ...
Turbocharger Wastegate Regulator Solenoid Valve Replacement
Charge Air Bypass Regulator Solenoid Valve Replacement
Callout
Component Name
Preliminary Procedure
Disconnect the radiator outlet hose from the water inlet. Refer to Water
Inlet Replacement.
1
...
Engine Front Cover and Oil Pump Installation
Special Tools
EN-952 Fixing Pin
EN-953-A Fixing Tool
EN-49977-100 Transmitter Disc Fixation
EN-49977-200 Fixing Tool
For equivalent regional tools, refer to Special Tools.
Note: Mind the guide sleeves when installing engine front cover.
Install the engine front ...
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