Chevrolet Sonic Repair Manual: Exhaust Manifold Installation
- Clean the exhaust manifold sealing surface.
- Install a NEW exhaust manifold gasket (1) to the cylinder head.
- Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)
.
- Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)
.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement
Callout
Component Name
Warning: Refer to Exhaust Service Warning.
Prelimin ...
Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4).
Remove the 2 exhaust manifold bolts (2)
Remove the exhaust manifold (3) and gasket (1).
Clean all of the g ...
Other materials:
Front Side Door Window Outer Sealing Strip Replacement
Front Side Door Window Outer Sealing Strip Replacement
Callout
Component Name
1
Front Side Door Window Outer Sealing Strip
Procedure
Do Not remove the outside rearview mirror.
Use the appropriate tool, lift th ...
Power Steering System Description and Operation
The power steering system reduces the amount of effort needed to steer the vehicle.
The system uses the powertrain control module (PCM), body control module (BCM),
power steering control module (PSCM), discrete battery voltage supply circuit, steering
shaft torque sensor, steering wheel positi ...
Valve Guide Reaming, and Valve and Seat Grinding
Valve Cleaning Procedure
Use soft bristle wire brush to clean any carbon build-up from the valve
head. DO NOT use a wire brush on any part of the valve stem. The valve stem
is chrome plated to provide enhanced wear characteristics. Wire brushing
the stem could remove the chr ...
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