Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Manifold Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Manifold Installation


    Clean the exhaust manifold sealing surface.
  1. Clean the exhaust manifold sealing surface.
  2. Install a NEW exhaust manifold gasket (1) to the cylinder head.
  3. Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

  4. Install the exhaust manifold (3) and tighten the NEW nuts (4) to 20 Y (15 lb ft)

    .

  5. Install the 2 exhaust manifold bracket bolts (2) to 20 Y (15 lb ft)

    .

Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. Prelimin ...

Exhaust Manifold Removal
Remove the 9 exhaust manifold nuts (4). Remove the 2 exhaust manifold bolts (2) Remove the exhaust manifold (3) and gasket (1). Clean all of the g ...

Other materials:

Front Floor Console Extension Replacement - Right Side
Front Floor Console Extension Replacement - Right Side Callout Component Name 1 Front Floor Console Extension Procedure Use a flat bladed plastic trim tool in order to release the retainers securing the extens ...

Rear Axle Replacement
Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tires and wheel assembly. Refer to Tire and Wheel Removal and Installation. Remove the park brake cables from the rear axle. Refer to Parking Brake Cable Replacement. ...

Engine Replacement (Manual Transmission)
Special Tools J-45859 Wheel Drive Shaft Remover . CH-807 Closure Plugs .  For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the battery and battery tray. Refer to Battery Tray Replacement. Relieve the fuel system pressure. Refer to Fu ...

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