Chevrolet Sonic Repair Manual: Exhaust Manifold Removal
- Remove the 9 exhaust manifold nuts (4).
- Remove the 2 exhaust manifold bolts (2)
- Remove the exhaust manifold (3) and gasket (1).
- Clean all of the gasket surfaces.
Exhaust Manifold Installation
Clean the exhaust manifold sealing surface.
Install a NEW exhaust manifold gasket (1) to the cylinder head.
Caution: Refer to Fastener Caution.
Caution: Refer to Torq ...
Exhaust Manifold with Catalytic Converter Replacement (LUW)
Exhaust Manifold with Catalytic Converter Replacement
Callout
Component Name
Warning: Refer to Protective Goggles and Glove Wa ...
Other materials:
Instrument Panel Fuse Block Access Hole Cover Replacement (With AAL)
Instrument Panel Fuse Block Access Hole Cover Replacement
Callout
Component Name
1
Instrument Panel Fuse Block Access Hole Cover
Procedure
Grasp the lower edge of the fuse block cover and pull outward disengaging ...
Warm Up Three-Way Catalytic Converter Removal
Disconnect the heated oxygen sensor wiring harness (3) from retainer clip.
Remove the 2 catalytic converter to catalytic converter bracket nuts (4)
and (6).
Loosen the three way warm up catalytic converter V-clamp (1).
Remove the three way warm up ...
Turbocharger Cleaning and Inspection
Cleaning Procedure
Clean all sealing surfaces.
Clean all threads if necessary.
Inspection Procedure
Inspect the wastegate regulator mechanism (1) for functionality.
Inspect the turbine blades for damage or foreign material.
Inspect the t ...
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