Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fluid Cooler Inlet Hose Replacement

Removal Procedure
  1. Remove the battery tray. Refer to Battery Tray Replacement
  2. Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  3. Remove the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement


  4. Remove the trans fluid cooler nut.
  5. Remove and unclip the trans fluid cooler hose from the transmission.

  6. Remove the transmission fluid cooler hose from the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  7. Unclip the transmission fluid cooler hose from fan shroud and remove from vehicle.
Installation Procedure
  1. Inspect the seals for cracks, cuts or damage. Replace if necessary.

  2. Install the transmission fluid cooler hose to the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  3. Clip the transmission fluid cooler hose to the fan shroud.

  4. Caution:

    Refer to Fastener Caution

  5. Install and clip the trans fluid cooler hose to the transmission.
  6. Install the trans fluid cooler nut and tighten to 22 Y (17 lb ft)

    .

  7. Install the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement
  8. Install the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  9. Install the battery tray. Refer to Battery Tray Replacement
  10. Adjust the transmission fluid level.
  11. Inspect for fluid leaks.
Transmission Oil Cooler
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Fluid Cooler Outlet Hose Replacement
Removal Procedure Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement Remove the front wheelhouse liner inner fron ...

Other materials:

Rear Brake Shield Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the rear tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Remove the rear brake rotor. Refer to R ...

Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
Ensure that the steering wheel is set in a straight ahead position. Loosen the tie rod jam nut (1). Adjust the toe to specification by turning the inner tie rod (2). Refer to Wheel Alignment Specifications. Caution: Refer to Fastener Caution. Tighten the t ...

Engine Coolant Thermostat Installation
Caution: Refer to Engine Coolant Thermostat Housing Caution. Clean the engine coolant sealing surfaces. Install the engine coolant seal (1). Install the engine coolant thermostat assembly (2). Caution: Refer to Fastener Caution. Install the 4R ...

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