Chevrolet Sonic Repair Manual: Front Differential Carrier Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Differentials / Front Differential Carrier Cleaning and Inspection

Front Differential Carrier Cleaning and Inspection
Callout	Component Name
Caution: After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure. Caution: Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component. Caution: Keep thrust washers with the gear it was matched to. The thrust washers are selective sizes and it is difficult to identify the proper washer thickness. Improper assembly can cause premature failure of the differential assembly. Preliminary Procedures Clean and inspect the differential assembly, pinion gears and thrust washers for scoring, wear or damage. The differential assembly is only serviced as an assembly.
1	Front Differential Pinion Gear Shaft Retainer
2	Front Differential Pinion Gear Pin
3	Sun Gear to Differential Housing Bearing Assembly
4	Front Differential Pinion Gear Washer
5	Front Differential Pinion Gear
6	Front Differential Planetary Pinion Gear Bearing Roller

Differential Carrier Removal (6T40/45/50)

Differential Carrier Removal Callout Component Name 1 Front Differential Carrier Bearing Assembly 2 ...

Front Differential Carrier Installation (6T30)

Front Differential Carrier Installation Callout Component Name 1 Final Drive Sun Gear 2 Diff ...

Other materials:

License Plate Lamp
Lamp Assembly Bulb Assembly Bulb Socket Bulb Lamp Assembly To replace one of these bulbs: Push the left end of the lamp assembly toward the right. Turn the lamp assembly down to remove it. Turn the bulb socket (1) counterc ...

Rear Seat Outboard Seat Back Airbag Replacement
Rear Seat Outboard Seat Back Airbag Replacement Callout Component Name Warning: Following the deployment of a rear seat side air bag, inspect the following parts for damage. Replace these parts if necessary: ...

Front Brake Caliper Bracket Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Note: DO NOT use any ai ...

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