Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front Differential Carrier Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / Front Differential Carrier Cleaning and Inspection



Front Differential Carrier Cleaning and Inspection

Callout

Component Name

Caution:

After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure.

Caution:

Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component.

Caution:

Keep thrust washers with the gear it was matched to. The thrust washers are selective sizes and it is difficult to identify the proper washer thickness. Improper assembly can cause premature failure of the differential assembly.

Preliminary Procedures

  • Clean and inspect the differential assembly, pinion gears and thrust washers for scoring, wear or damage.
  • The differential assembly is only serviced as an assembly.

1

Front Differential Pinion Gear Shaft Retainer

2

Front Differential Pinion Gear Pin

3

Sun Gear to Differential Housing Bearing Assembly

4

Front Differential Pinion Gear Washer

5

Front Differential Pinion Gear

6

Front Differential Planetary Pinion Gear Bearing Roller

Fluid Pump Cover - Fluid Pump Body Side
...

Front Differential Carrier Installation (6T30)
Front Differential Carrier Installation Callout Component Name 1 Final Drive Sun Gear 2 Diff ...

Other materials:

What to Add
Use only new DOT 3 brake fluid from a sealed container. See Recommended Fluids and Lubricants. Always clean the brake/clutch fluid reservoir cap and the area around the cap before removing it. This helps keep dirt from entering the reservoir. Warning With the wrong kind of fluid in the brake/ ...

Fuel Tank Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Relieve the fuel pressure. Refer to Fuel Pressure Relief. Drain the fuel Tank. Refer to Fuel Tank Draining. Lift and support the vehicle. Refer ...

Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
Removal Procedure Note: Perform the following procedure when removing the retaining rings and cooler lines from the quick connect fittings located on the radiator and/or the transmission. Pull the plastic cap back from the quick connect fitting and dow ...

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