Chevrolet Sonic Repair Manual: Front Differential Carrier Cleaning and Inspection
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Callout |
Component Name |
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Caution: After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure. Caution: Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component. Caution: Keep thrust washers with the gear it was matched to. The thrust washers are selective sizes and it is difficult to identify the proper washer thickness. Improper assembly can cause premature failure of the differential assembly.
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1 |
Front Differential Pinion Gear Shaft Retainer |
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2 |
Front Differential Pinion Gear Pin |
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3 |
Sun Gear to Differential Housing Bearing Assembly |
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4 |
Front Differential Pinion Gear Washer |
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5 |
Front Differential Pinion Gear |
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6 |
Front Differential Planetary Pinion Gear Bearing Roller |
Front Differential Carrier Installation (6T30)
Front Differential Carrier Installation
Callout
Component Name
1
Final Drive Sun Gear
2
Diff ...
Other materials:
Automatic Transmission Flex Plate Removal
Special Tools
EN-652 Automatic Transmission Flex Plate Holder
For equivalent regional tools, refer to Special Tools.
Install the EN-652 holder (1) to hold the automatic transmission
flex plate (2).
Loosen the 6 automatic transmission flex plate bolts.
Remov ...
3-5-Reverse and 4-5-6 Clutch Housing Assemble (6T30/40/45/50 - Gen 2)
Table 1:
4?? Clutch Piston Installation
Table 2:
4?? Clutch Fluid Dam Installation
Table 3:
3? Reverse Clutch Plates Installation
Table 4:
Reluctor Wheel and Piston Installation
Table 5:
4?? Clutch Plates Installation
Table 6:
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Special Tools
Illustration
Tool Number/Description
3-0207944
Main Shaft Tapered Bearing Insert Tool
39506289
Universal Adapter, 2.5L HST Engine
69604356
Gear Pullers
...
0.0055