Chevrolet Sonic Repair Manual: Front Differential Carrier Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / Front Differential Carrier Cleaning and Inspection

Front Differential Carrier Cleaning and Inspection
Callout	Component Name
Caution: After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure. Caution: Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component. Caution: Keep thrust washers with the gear it was matched to. The thrust washers are selective sizes and it is difficult to identify the proper washer thickness. Improper assembly can cause premature failure of the differential assembly. Preliminary Procedures Clean and inspect the differential assembly, pinion gears and thrust washers for scoring, wear or damage. The differential assembly is only serviced as an assembly.
1	Front Differential Pinion Gear Shaft Retainer
2	Front Differential Pinion Gear Pin
3	Sun Gear to Differential Housing Bearing Assembly
4	Front Differential Pinion Gear Washer
5	Front Differential Pinion Gear
6	Front Differential Planetary Pinion Gear Bearing Roller

Fluid Pump Cover - Fluid Pump Body Side

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Front Differential Carrier Installation (6T30)

Front Differential Carrier Installation Callout Component Name 1 Final Drive Sun Gear 2 Diff ...

Other materials:

Instrument Panel Lower Intermediate Reinforcement Replacement
Instrument Panel Lower Intermediate Reinforcement Replacement Callout Component Name Preliminary Procedures Disable the SIR system. Refer to SIR Disabling and Enabling. Remove the passenger inflatable restraint instrument ...

Crankcase Ventilation System Inspection/Diagnosis
Results of Incorrect Operation A plugged positive crankcase ventilation (PCV) orifice or hose may cause the following conditions: Rough idle Stalling or slow idle speed Oil leaks Oil in the throttle body Sludge in the engine Functional Check With thes ...

Air Intake System Description
Circuit/System Description The primary function of the air intake system is to provide filtered air to the engine. The system uses a filter element mounted in a housing. The filter housing is remotely mounted and uses intake ducts to route the incoming air into the throttle body. T ...

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