Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front End Upper Tie Bar Replacement

Chevrolet Sonic Repair Manual / Chassis / Steering / Tie Rods and Linkage / Front End Upper Tie Bar Replacement



Front End Upper Tie Bar Replacement

Callout

Component Name

Preliminary Procedures

  1. Disable the SIR system. Refer to SIR Disabling and Enabling.
  2. Remove the front fascia. Refer to Front Bumper Fascia Replacement.
  3. Remove the headlamps. Refer to Headlamp Replacement.
  4. Remove the front fenders. Refer to Front Fender Replacement.
  5. Reposition the radiator with the A/C condenser from the upper tie bar. Refer to Radiator Replacement.
  6. Remove the hood primary and secondary latch. Refer to Hood Primary and Secondary Latch Replacement.
  7. Remove the front end inflatable restraint discriminating sensor. Refer to Front End Inflatable Restraint Discriminating Sensor Replacement.

1

Front End Upper Tie Bar Bolt (Qty: 2)

Caution:

Refer to Fastener Caution.

Tighten


9 Y (80 lb in)

2

Front End Upper Tie Bar Lower Bolt (Qty: 4)

Tighten


22 Y (16 lb ft)

3

Front Bumper Impact Bar Bolt (Qty: 2)

Tighten


100 Y (74 lb ft)

4

Front End Upper Tie Bar

Procedure

  1. Disconnect the electrical connectors/harnesses as needed.
  2. Disconnect the hood latch cable from the tie bar.
  3. Transfer any parts as needed.
Front End Upper Tie Bar Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Disable t ...

Instrument Panel Tie Bar Replacement
Removal Procedure Remove the Instrument panel assembly. Refer to Instrument Panel Assembly Replacement. Remove the steering column and wheel from the vehicle. Refer to Steering ...

Other materials:

Brake Fluid
The brake/clutch master cylinder reservoir is filled with DOT 3 brake fluid as indicated on the reservoir cap. See Engine Compartment Overview  for the location of the reservoir. There are only two reasons why the fluid level in the reservoir might go down: The fluid level goes down ...

Thrust Angles Description
The front wheels aim or steer the vehicle. The rear wheels control tracking. This tracking action relates to the thrust angle (3). The thrust angle is the path that the rear wheels take. Ideally, the thrust angle is geometrically aligned with the body centerline (2). In the i ...

Control Solenoid Valve and Transmission Control Module Assembly Programming and Setup (6T30/6T40/6T45/6T50)
The following service procedures require either a programming or a setup event be performed for a complete repair. The transmission control module (TCM) is part of the control solenoid valve assembly, and is not serviced separately. Transmission Control Module (TCM) Replaceme ...

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