Chevrolet Sonic Repair Manual: Front Side Door Adjustment

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Front Side Door Adjustment

Front Side Door Adjustment
Callout	Component Name
Preliminary Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement.
1	Front Side Door Caution: Refer to Fastener Caution. Procedure Loosen the front side door hinge bolt?€‰(Qty:?€‰4) to adjust the front side door. Adjust the front side door in order to obtain an even gap between the front side door and the roof, the rear door, the rocker panel and the front fender and so that the front side door is flush with the roof, the rear door, the rocker panel and the front fender. Adjustment Front side door to roof (a) 4.0?€‰mm ?± 1.0?€‰mm (0.16?€‰in ?± 0.04?€‰in) Front side door to rear door (above belt) (b) 3.5?€‰mm ?± 1.0?€‰mm (0.14?€‰in ?± 0.04?€‰in) Front side door to rear door (below belt) (c) 3.5?€‰mm ?± 0.75?€‰mm (0.14?€‰in ?± 0.03?€‰in) Front side door to rocker panel (d) 5.5?€‰mm ?± 1.0?€‰mm (0.22?€‰in ?± 0.04?€‰in) Front side door to fender (e) 3.5?€‰mm ?± 0.75?€‰mm (0.14?€‰in ?± 0.03?€‰in) Tighten 25?€‰Y (19?€‰lb?€‰ft)

Door Lock and Ignition Lock Folding and Non-Folding Key Cutting

High Security keys are available from the service parts system. Obtain the key code from the security card or from the GM Dealer World, Parts, Key Code Look Up system. If you have the key code a ...

Front Side Door Check Link Replacement

iii! Front Side Door Check Link Replacement Callout Component Name Preliminary Procedure Remove the front side door trim panel. ...

Other materials:

Front End Upper Tie Bar Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer ...

Oil Level Indicator and Tube Removal
Remove the oil dipstick. Remove the oil level indicator tube bolt (1). Note: If the engine oil level is at the maximum level, oil may emerge while removing the oil dipstick guide tube. Remove the oil level indicator tube (2) and oil level indicator seal. ...

Drive Belt Replacement
Special Tools EN-48488 Holding Wrench EN-955 Locking Pin For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement. Install the engine s ...

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