Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Front Side Door Replacement



Front Side Door Replacement

Callout

Component Name

Warning:

Refer to SIR Warning.

Preliminary Procedures

  1. Mark the location of the hinge before removing the bolts with a grease pencil.
  2. Remove the front door trim panel. Refer to Front Side Door Trim Replacement.

1

Front Side Door Check Link Bolt to Body

Caution:

Refer to Fastener Caution.

Procedure

  1. Remove the water deflector.
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts.
  4. With an assistant, remove the door.
  5. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse.
Tighten


22?€‰Y (16?€‰lb?€‰ft)

2

Front Side Door Lower Hinge Bolt to Door (Qty:?€‰2)

Tighten


25?€‰Y (18?€‰lb?€‰ft)

3

Front Side Door Upper Hinge Bolt to Door (Qty:?€‰2)

Tighten


25?€‰Y (18?€‰lb?€‰ft)

4

Front Side Door Assembly

Procedure

  1. When replacing the door it is necessary to transfer all of the internal components.
  2. If the door striker needs adjust. Refer to Front Side Door Lock Striker Adjustment.
  3. Front door adjustment. Refer to Front Side Door Adjustment.
Front Side Door Outer Panel Replacement
Removal Procedure Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Disable the SIR System. Refer to SIR Disabling ...

Front Side Door Trim Replacement
Front Side Door Trim Replacement Callout Component Name Preliminary Procedure Remove the front side door upper front trim panel ...

Other materials:

DivX VOD
Press DivX VOD. DIVX VIDEO: DivX is a digital video format created by DivX, LLC, a subsidiary of Rovi Corporation. This is an official DivX Certified® device that plays DivX video. See divx.com for more information and software tools on how to convert files into DivX videos. DIVX VID ...

Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
Note: After remounting a tire and wheel assembly to a hub/axle flange, remeasure the tire and wheel assembly on-vehicle runout in order to verify that the amount of runout has been reduced and brought to within tolerances. Mark the location of the high spot on the tire and wheel asse ...

Heater Core Outlet Tube Replacement
Heater Core Outlet Tube Replacement Callout Component Name Preliminary Procedures Remove the Heater and Air Conditioning Evaporator and Blower Module. Refer to Heater and Air Conditioning Evaporator and Blower Module Removal ...

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