Chevrolet Sonic Repair Manual: Front Wheel Drive Intermediate Shaft Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / Front Wheel Drive Intermediate Shaft Replacement

Front Wheel Drive Intermediate Shaft Replacement
Callout	Component Name
Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the wheel drive shaft assembly from the vehicle. Refer to Front Wheel Drive Shaft Replacement.
1	Front Wheel Drive Intermediate Shaft Bracket Bolt (Qty: 3) Caution: Refer to Fastener Caution. Tighten 22 Y (16 lb ft)
2	Front Wheel Drive Intermediate Shaft Procedure Check the transmission fluid level and fill to the proper level, if needed. Refer to Transmission Fluid Level and Condition Check.

Crankshaft and Bearing Removal

Identify all the connecting rod bearing caps (1). Remove the 4 bolts. Remove the connecting rod bearing caps 1 and 4 (1). Turn the crankshaft through 180 ...

Engine Front Cover Gasket Installation

Clean the sealing surfaces and remove all remains of old sealing compound material. Note: The thickness of the sealing bead should be 2 mm (0.0787 in). App ...

Other materials:

Front Wheelhouse Liner Inner Front Extension Replacement (Left SIde)
Front Wheelhouse Liner Inner Front Extension Replacement Callout Component Name Preliminary Procedure Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. 1 Fron ...

Crankshaft and Bearing Cleaning and Inspection
Special Tools EN-45059 Torque Angle Sensor Kit GE-571-B Dial Gauge For equivalent regional tools, refer to Special Tools. Crankshaft End Play, Check Note: Crankshaft attached with crankshaft bearing caps. Install the GE-571-B gauge (1). ...

Transmission Replacement
Removal Procedure Remove the battery and battery tray. Refer to Battery Tray Replacement. Disconnect the transmission range selector lever cable terminal (1) from the transmission manual pin. Press the locking tab forward in order to release the tran ...

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