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Chevrolet Sonic Repair Manual: Fuel and Evaporative Emission Pipe Warning

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Evap / Fuel and Evaporative Emission Pipe Warning

Warning:

In order to reduce the risk of fire and personal injury observe the following items:

  • Replace all nylon fuel pipes that are nicked, scratched or damaged during installation, do not attempt to repair the sections of the nylon fuel pipes
  • Do not hammer directly on the fuel harness body clips when installing new fuel pipes. Damage to the nylon pipes may result in a fuel leak.
  • Always cover nylon vapor pipes with a wet towel before using a torch near them. Also, never expose the vehicle to temperatures higher than 115°C (239°F) for more than one hour, or more than 90°C (194°F) for any extended period.
  • Apply a few drops of clean engine oil to the male pipe ends before connecting fuel pipe fittings. This will ensure proper reconnection and prevent a possible fuel leak. (During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.)
Fuel and Evaporative Emission Hose/Pipe Connection Cleaning Caution
Caution: Clean all of the following areas before performing any disconnections in order to avoid possible contamination in the system: The fuel pipe connections The hose connections ...

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Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the EVAP canister cover fasteners (1) and cover (2). Warn ...

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