Special Tools
EN-34730-91 Pressure Tester
For equivalent regional tools, refer to Special Tools.
Warning:
Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open container, due to the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby.
Warning:
Relieve the fuel system pressure before servicing fuel system components in order to reduce the risk of fire and personal injury.
After relieving the system pressure, a small amount of fuel may be released when servicing the fuel lines or connections. In order to reduce the chance of personal injury, cover the regulator and the fuel line fittings with a shop towel before disconnecting. This will catch any fuel that may leak out. Place the towel in an approved container when the disconnection is complete.
Rear Spring, Insulator, and Jounce Bumper Replacement
Rear Spring, Insulator, and Jounce Bumper Replacement
Callout
Component Name
Preliminary Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
1
Rear Spring
Proced ...
Piston, Connecting Rod, and Bearing Removal
Install the crankshaft balancer bolt.
Set the pistons 1 and 4 to TDC in direction of engine rotation.
Note: Note cylinder sequence.
Mark the connecting rod with the connecting rod bearing cover (1).
Remove the 4 connecting rod bearing caps bol ...
Control Valve Body Assembly Assemble (Gen 2)
Control Valve Body Assembly Assemble
Callout
Component Name
1
Valve Body Ball Check Valve (Qty: 6)
2
Valve Channel Plate
3
Control Valve Body Bolt ...