Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel Pump Flow Control Module Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Pump Flow Control Module Replacement



Fuel Pump Flow Control Module Replacement

Callout

Component Name

Preliminary Procedures

  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove the right rear compartment side trim panel. Refer to Rear Compartment Side Trim Replacement - Right Side.
  3. Disconnect the electrical wiring harness connector from the fuel pump control module.

1

Fuel Pump Control Module Fastener

Caution:

Refer to Fastener Caution.

Tighten


10 Y (89 lb in)

2

Fuel Pump Control Module

Caution:

  • Turn the ignition OFF when installing or removing the control module connectors and disconnecting or reconnecting the power to the control module (battery cable, powertrain control module (PCM)/engine control module (ECM)/transaxle control module (TCM) pigtail, control module fuse, jumper cables, etc.) in order to prevent internal control module damage.
  • Control module damage may result when the metal case contacts battery voltage. DO NOT contact the control module metal case with battery voltage when servicing a control module, using battery booster cables, or when charging the vehicle battery.
  • In order to prevent any possible electrostatic discharge damage to the control module, do no touch the connector pins or the soldered components on the circuit board.
  • Remove any debris from around the control module connector surfaces before servicing the control module. Inspect the control module connector gaskets when diagnosing or replacing the control module. Ensure that the gaskets are installed correctly. The gaskets prevent contaminant intrusion into the control module.
  • The replacement control module must be programmed.
Procedure

  1. Remove the fuel pump control module from the module bracket.
  2. If replacing the fuel pump control module, refer to Control Module References for programming and setup.
Fuel Injector Replacement
Fuel Injector Replacement Callout Component Name Preliminary Procedure Disconnect battery negative cable. Refer to Battery Negative ...

Fuel Tank Fuel Pump Module Replacement
Special Tools EN-48279 Fuel Sender Lock Ring Tool For equivalent regional tools, refer Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel Press ...

Other materials:

Tire and Wheel Assembly Runout Measurement - Off Vehicle
Raise and support the vehicle. Mark the location of the wheels to the wheel studs and mark the specific vehicle position on each tire and wheel – LF, LR, RF, RR. Remove the tire and wheel assemblies from the vehicle. Closely inspect each tire for proper and even bead seating. If an ...

Tires and Wheels Description and Operation
There are two types of tire and wheel balancing: static and dynamic. Static balance is the equal distribution of weight around the wheel. Assemblies that are statically unbalanced cause a bouncing action called wheel tramp. This condition may eventually cause uneven tire wear. ...

Crankshaft Front Oil Seal Replacement
Special Tools EN-960 Installer EN-45000 Remover Oil seal For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the crankshaft balancer. Refer to Crankshaft Balancer Replacement. Place a drain pan underneath the front crankshaft seal area. ...

© 2014-2025 Copyright www.csmans.com
 
0.0093