Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel Pump Flow Control Module Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Pump Flow Control Module Replacement



Fuel Pump Flow Control Module Replacement

Callout

Component Name

Preliminary Procedures

  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove the right rear compartment side trim panel. Refer to Rear Compartment Side Trim Replacement - Right Side.
  3. Disconnect the electrical wiring harness connector from the fuel pump control module.

1

Fuel Pump Control Module Fastener

Caution:

Refer to Fastener Caution.

Tighten


10 Y (89 lb in)

2

Fuel Pump Control Module

Caution:

  • Turn the ignition OFF when installing or removing the control module connectors and disconnecting or reconnecting the power to the control module (battery cable, powertrain control module (PCM)/engine control module (ECM)/transaxle control module (TCM) pigtail, control module fuse, jumper cables, etc.) in order to prevent internal control module damage.
  • Control module damage may result when the metal case contacts battery voltage. DO NOT contact the control module metal case with battery voltage when servicing a control module, using battery booster cables, or when charging the vehicle battery.
  • In order to prevent any possible electrostatic discharge damage to the control module, do no touch the connector pins or the soldered components on the circuit board.
  • Remove any debris from around the control module connector surfaces before servicing the control module. Inspect the control module connector gaskets when diagnosing or replacing the control module. Ensure that the gaskets are installed correctly. The gaskets prevent contaminant intrusion into the control module.
  • The replacement control module must be programmed.
Procedure

  1. Remove the fuel pump control module from the module bracket.
  2. If replacing the fuel pump control module, refer to Control Module References for programming and setup.
Fuel Injector Replacement
Fuel Injector Replacement Callout Component Name Preliminary Procedure Disconnect battery negative cable. Refer to Battery Negative ...

Fuel Tank Fuel Pump Module Replacement
Special Tools EN-48279 Fuel Sender Lock Ring Tool For equivalent regional tools, refer Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel Press ...

Other materials:

Sunroof Window Replacement
Sunroof Window Replacement Callout Component Name 1 Sunroof Window Bolt?€‰(Qty:?€‰4) Caution: Refer to Fastener Caution. Tighten 5?€‰Y (44?€‰lb?€‰in) 2 ...

Valve Stem Oil Seal and Valve Spring Replacement
Special Tools 207649 Rod Hairpin Clips 547324 Flange Screws EN-840 Pliers / Remover EN-958 Installer EN-45059 Angle Meter EN-50717 Kit J-43649–2 Rods For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the spark plugs. Refer to Spa ...

Tire Pressure Monitor Description and Operation
Tire Pressure Monitoring Block Diagram ...

© 2014-2025 Copyright www.csmans.com
 
0.0045