Chevrolet Sonic Repair Manual: Fuel Pump Flow Control Module Replacement

Chevrolet Sonic Repair Manual / Powertrain / Internal Combustion Powertrain Control / Engine Control / General / Fuel Pump Flow Control Module Replacement

Fuel Pump Flow Control Module Replacement
Callout	Component Name
Preliminary Procedures Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the right rear compartment side trim panel. Refer to Rear Compartment Side Trim Replacement - Right Side. Disconnect the electrical wiring harness connector from the fuel pump control module.
1	Fuel Pump Control Module Fastener Caution: Refer to Fastener Caution. Tighten 10 Y (89 lb in)
2	Fuel Pump Control Module Caution: Turn the ignition OFF when installing or removing the control module connectors and disconnecting or reconnecting the power to the control module (battery cable, powertrain control module (PCM)/engine control module (ECM)/transaxle control module (TCM) pigtail, control module fuse, jumper cables, etc.) in order to prevent internal control module damage. Control module damage may result when the metal case contacts battery voltage. DO NOT contact the control module metal case with battery voltage when servicing a control module, using battery booster cables, or when charging the vehicle battery. In order to prevent any possible electrostatic discharge damage to the control module, do no touch the connector pins or the soldered components on the circuit board. Remove any debris from around the control module connector surfaces before servicing the control module. Inspect the control module connector gaskets when diagnosing or replacing the control module. Ensure that the gaskets are installed correctly. The gaskets prevent contaminant intrusion into the control module. The replacement control module must be programmed. Procedure Remove the fuel pump control module from the module bracket. If replacing the fuel pump control module, refer to Control Module References for programming and setup.

Fuel Pressure Relief

Special Tools EN-34730-91 Pressure Tester For equivalent regional tools, refer to Special Tools. Warning: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ig ...

Fuel System Cleaning

Note: If the fuel filter is plugged, the fuel tank should be inspected internally and cleaned if necessary. Drain the fuel tank. Refer to Fuel Tank Draining. Remove the f ...

Other materials:

DivX VOD
Press DivX VOD. DIVX VIDEO: DivX is a digital video format created by DivX, LLC, a subsidiary of Rovi Corporation. This is an official DivX Certified® device that plays DivX video. See divx.com for more information and software tools on how to convert files into DivX videos. DIVX VID ...

Battery Tray Replacement
Battery Tray Replacement Callout Component Name Preliminary Procedures Remove the battery. Refer to Battery Replacement. Unclip the engine control module (ECM) bracket from the battery tray and set aside. Unclip the ...

Timing Belt Removal
Special Tools EN-6333 Locking Pin EN-6340 Locking Tool For equivalent regional tools, refer to Special Tools. Note: The timing belt drive gear and oil pump housing must align. Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt ...

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