Chevrolet Sonic Repair Manual: Fuel Pump Flow Control Module Replacement

Chevrolet Sonic Repair Manual / Powertrain / Internal Combustion Powertrain Control / Engine Control / General / Fuel Pump Flow Control Module Replacement

Fuel Pump Flow Control Module Replacement
Callout	Component Name
Preliminary Procedures Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the right rear compartment side trim panel. Refer to Rear Compartment Side Trim Replacement - Right Side. Disconnect the electrical wiring harness connector from the fuel pump control module.
1	Fuel Pump Control Module Fastener Caution: Refer to Fastener Caution. Tighten 10 Y (89 lb in)
2	Fuel Pump Control Module Caution: Turn the ignition OFF when installing or removing the control module connectors and disconnecting or reconnecting the power to the control module (battery cable, powertrain control module (PCM)/engine control module (ECM)/transaxle control module (TCM) pigtail, control module fuse, jumper cables, etc.) in order to prevent internal control module damage. Control module damage may result when the metal case contacts battery voltage. DO NOT contact the control module metal case with battery voltage when servicing a control module, using battery booster cables, or when charging the vehicle battery. In order to prevent any possible electrostatic discharge damage to the control module, do no touch the connector pins or the soldered components on the circuit board. Remove any debris from around the control module connector surfaces before servicing the control module. Inspect the control module connector gaskets when diagnosing or replacing the control module. Ensure that the gaskets are installed correctly. The gaskets prevent contaminant intrusion into the control module. The replacement control module must be programmed. Procedure Remove the fuel pump control module from the module bracket. If replacing the fuel pump control module, refer to Control Module References for programming and setup.

Fuel Pressure Relief

Special Tools EN-34730-91 Pressure Tester For equivalent regional tools, refer to Special Tools. Warning: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ig ...

Fuel System Cleaning

Note: If the fuel filter is plugged, the fuel tank should be inspected internally and cleaned if necessary. Drain the fuel tank. Refer to Fuel Tank Draining. Remove the f ...

Other materials:

If Steam Is Coming from the Engine Compartment
Warning Steam from an overheated engine can burn you badly, even if you just open the hood. Stay away from the engine if you see or hear steam coming from it. Just turn it off and get everyone away from the vehicle until it cools down. Wait until there is no sign of steam or coolant before yo ...

Front Bumper Fascia Center Support Bracket Replacement
Front Bumper Fascia Center Support Bracket Replacement Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. 1 Front Bumper Fascia ...

Differential Case Assemble
Special Tools J-810721 Axle Shaft Seal Remover Support Base R-0407011 Bearing Race Remover R-0407012 Differential Carrier Cone Bearing Cap Driver R-0007761 Universal Handle for Pullers and Installers S-9407194 Speed Sensor Impeller Ring Installer S-9407195 Pinion Gear Case Bearing I ...

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