Chevrolet Sonic Repair Manual: Fuel System Cleaning
- Drain the fuel tank. Refer to Fuel Tank Draining.
- Remove the fuel pump module assembly. Refer to Fuel Tank Fuel Pump Module Replacement.
- Inspect the fuel pump module strainer. Replace the pump module assembly if the fuel strainer is contaminated.
- Flush the fuel tank with hot water.
- Pour the water out of the fuel sender assembly opening in the fuel tank. Rock the fuel tank in order to be sure that the removal of the water from the fuel tank is complete.
- Allow the tank to dry completely before reassembly.
- Disconnect the fuel feed pipe at the engine fuel rail. Refer to Plastic Collar Quick Connect Fitting Service.
- Clean the fuel pipes by applying air pressure in the opposite direction of the fuel flow.
- Connect the fuel feed pipe to the engine fuel rail. Refer to Plastic Collar Quick Connect Fitting Service.
- Install the fuel pump module assembly. Refer to Fuel Tank Fuel Pump Module Replacement.
Note:
If the fuel filter is plugged, the fuel tank should be inspected internally and cleaned if necessary.
Note:
When flushing the fuel tank, handle the fuel and water mixture as a hazardous material. Handle the fuel and water in accordance with all applicable local, state, and federal laws and regulations.
Note:
Only use oil-free compressed air to blow out the fuel pipes.
Fuel Pressure Relief
Special Tools
EN-34730-91 Pressure Tester
For equivalent regional tools, refer to Special Tools.
Warning: Gasoline or gasoline vapors are highly flammable. A fire
could occur if an ig ...
Fuel System Description
Fuel System Overview
The fuel system is an electronic returnless on-demand design. A returnless
fuel system reduces the internal temperature of the fuel tank by not returning
hot fuel f ...
Other materials:
Questions and Answers About Safety Belts
Q: Will I be trapped in the vehicle after a crash if I am wearing a safety belt?
A: You could be— whether you are wearing a safety belt or not. Your chance of being
conscious during and after a crash, so you can unbuckle and get out, is much greater
if you are belted.
Q: If my vehicle has ai ...
Engine Oil Pressure Light
Caution
Lack of proper engine oil maintenance can damage the engine. Driving with
the engine oil low can also damage the engine. The repairs would not be covered
by the vehicle warranty. Check the oil level as soon as possible. Add oil if required,
but if the oil level is within the operating ...
Rear Disc Brake Mounting and Hardware Inspection
Warning: Refer to Brake Dust Warning.
Caution: Support the brake caliper with heavy mechanic wire, or
equivalent, whenever it is separated from its mount and the hydraulic flexible
brake hose is still connected. Failure to support the caliper in this manner
will cause the f ...
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