Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Filler Pipe Replacement

Removal Procedure

Remove the bracket fastener (1).

Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the fuel tank filler pipe bracket fastener (1).
Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
Loosen the filler pipe hose clamp (3).

Remove the fuel tank filler pipe (1).

Installation Procedure

Install the fuel tank filler pipe (1).

Caution:

Refer to Fastener Caution.

Tighten hose clamp (3) to 4 Y(35 lb in)
.
Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.

Install the bracket fastener (1) and tighten to 9 Y(89 lb in).

Fuel System Description

Fuel System Overview The fuel system is an electronic returnless on-demand design. A returnless fuel system reduces the internal temperature of the fuel tank by not returning hot fuel f ...

Fuel Tank Filler Pipe Replacement (Steel Tank)

Removal Procedure Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement. Remove the bracket fastener (1). Lift and ...

Other materials:

Front Seats
The front seats have adjustable head restraints in the outboard seating positions. Adjust the head restraint so that the top of the restraint is at the same height as the top of the occupant's head. This position reduces the chances of a neck injury in a crash. The height of the head r ...

Timing Belt Tensioner Installation
Special Tools EN-45059 Angle Meter Clean the timing belt tensioner thread. Install the timing belt tensioner (2). Caution: Refer to Fastener Caution. Caution: Refer to Torque-to-Yield Fastener Caution. Install a NEW timing belt tensioner bolt (1) a ...

Engine Replacement (Automatic Transmission)
Special Tools J-45859 Wheel Drive Shaft Remover CH-807 Closure Plugs For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the battery and battery tray. Refer to Battery Tray Replacement. Relieve the fuel system pressure. Refer to Fuel Pre ...

0.0113