Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement
- Removal Procedure
-
- Remove the bracket fastener (1).
- Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the fuel tank filler pipe bracket fastener (1).
- Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Loosen the filler pipe hose clamp (3).
- Remove the fuel tank filler pipe (1).
- Installation Procedure
-
- Install the fuel tank filler pipe (1).
- Tighten hose clamp (3) to 4 Y(35 lb in)
.
- Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.
- Install the bracket fastener (1) and tighten to 9 Y(89 lb in).
Caution:
Refer to Fastener Caution.
Fuel System Description
Fuel System Overview
The fuel system is an electronic returnless on-demand design. A returnless
fuel system reduces the internal temperature of the fuel tank by not returning
hot fuel f ...
Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure
Remove the fuel filler door housing. Refer to Fuel Tank Filler Door
Latch Housing Replacement.
Remove the bracket fastener (1).
Lift and ...
Other materials:
Rear Wheelhouse Panel Liner Extension Replacement
Rear Wheelhouse Panel Liner Extension Replacement
Callout
Component Name
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installation.
1
Rear Wheelh ...
Air Conditioning Evaporator Hose Assembly Replacement
Air Conditioning Evaporator Hose Assembly Replacement
Callout
Component Name
1
Air Conditioning Evaporator Hose Assembly Nut.
Caution: Refer to Fastener Caution.
Tighten
22 Y (16 lb f ...
Heated Oxygen Sensor Replacement - Sensor 1
Heated Oxygen Sensor Replacement - Sensor 1
Callout
Component Name
Warning: In order to avoid being burned, do not service the
exhaust system while it is still hot. Service the system when it is
cool.
Prelimi ...
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