Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement
- Removal Procedure
-
- Remove the bracket fastener (1).
- Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the fuel tank filler pipe bracket fastener (1).
- Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Loosen the filler pipe hose clamp (3).
- Remove the fuel tank filler pipe (1).
- Installation Procedure
-
- Install the fuel tank filler pipe (1).
- Tighten hose clamp (3) to 4 Y(35 lb in)
.
- Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.
- Install the bracket fastener (1) and tighten to 9 Y(89 lb in).
Caution:
Refer to Fastener Caution.
Fuel System Description
Fuel System Overview
The fuel system is an electronic returnless on-demand design. A returnless
fuel system reduces the internal temperature of the fuel tank by not returning
hot fuel f ...
Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure
Remove the fuel filler door housing. Refer to Fuel Tank Filler Door
Latch Housing Replacement.
Remove the bracket fastener (1).
Lift and ...
Other materials:
Body Side Upper Front Applique Replacement
Body Side Upper Front Applique Replacement
Callout
Component Name
Caution: Refer to Exterior Trim Emblem Removal Caution.
Preliminary Procedure
Open either the left front or right front door in order to access ...
Rear Compartment Sill Trim Plate Replacement
Rear Compartment Sill Trim Plate Replacement
Callout
Component Name
Preliminary Procedure
Partially remove the rear compartment opening weatherstrip. Refer to
Rear Compartment Lid Weatherstrip Replacement.
...
Engine Flywheel Installation
Special Tools
EN-652 Flywheel Holder
EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
Clean the thread in the crankshaft.
Install the crankshaft position reluctor ring (1).
Install the flywheel (2).
Install the EN-652 ...
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