Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement
- Removal Procedure
-
- Remove the bracket fastener (1).
- Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the fuel tank filler pipe bracket fastener (1).
- Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Loosen the filler pipe hose clamp (3).
- Remove the fuel tank filler pipe (1).
- Installation Procedure
-
- Install the fuel tank filler pipe (1).
- Tighten hose clamp (3) to 4 Y(35 lb in)
.
- Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.
- Install the bracket fastener (1) and tighten to 9 Y(89 lb in).
Caution:
Refer to Fastener Caution.
Fuel System Description
Fuel System Overview
The fuel system is an electronic returnless on-demand design. A returnless
fuel system reduces the internal temperature of the fuel tank by not returning
hot fuel f ...
Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure
Remove the fuel filler door housing. Refer to Fuel Tank Filler Door
Latch Housing Replacement.
Remove the bracket fastener (1).
Lift and ...
Other materials:
Headlamp Bulb Replacement
Headlamp Bulb Replacement
Callout
Component Name
Preliminary Procedure
Open and support the hood assembly.
1
Accessory Bulb Cover?€‰(Qty:?€‰2)
2
Warning: Refe ...
Rear Compartment Side Trim Replacement - Right Side (Sedan)
Rear Compartment Side Trim Replacement - Right Side
Callout
Component Name
Preliminary Procedures
Remove the rear compartment floor panel carpet. Refer to Rear Compartment
Floor Panel Carpet Replacement.
Remove the rear c ...
Sunroof Switch Replacement
Sunroof Switch Replacement
Callout
Component Name
Preliminary Procedure
Remove the dome lamp bezel. Refer to Dome Lamp Bezel Replacement.
1
Sunroof Switch
Procedure
Disconnect electrical conn ...
0.0067