Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement
- Removal Procedure
-
- Remove the bracket fastener (1).
- Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the fuel tank filler pipe bracket fastener (1).
- Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Loosen the filler pipe hose clamp (3).
- Remove the fuel tank filler pipe (1).
- Installation Procedure
-
- Install the fuel tank filler pipe (1).
- Tighten hose clamp (3) to 4 Y(35 lb in)
.
- Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)
.
- Install the bracket fastener (1) and tighten to 9 Y(89 lb in).
Caution:
Refer to Fastener Caution.
Fuel System Description
Fuel System Overview
The fuel system is an electronic returnless on-demand design. A returnless
fuel system reduces the internal temperature of the fuel tank by not returning
hot fuel f ...
Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure
Remove the fuel filler door housing. Refer to Fuel Tank Filler Door
Latch Housing Replacement.
Remove the bracket fastener (1).
Lift and ...
Other materials:
Generator Pulley Replacement (LUV)
Generator Pulley Replacement
Callout
Component Name
Preliminary Procedure
Remove the generator. Refer to Generator Replacement.
1
Generator Pulley Nut Cap
2
Generator Pul ...
Data Link Communications Description and Operation
Note: This is an overview of different serial data buses used by GM
devices to communicate with each others. Use Data Communication Schematics to
find out which serial data buses are configured for a specific vehicle.
Circuit Description
There are many components in a vehicle t ...
Engine Oil Cooler Outlet Pipe Replacement (LUW)
Engine Oil Cooler Outlet Pipe Replacement
Callout
Component Name
Preliminary Procedure
Remove the engine oil cooler pipe. Refer to Engine Oil Cooler Pipe Replacement.
1
Engine Oil Cooler Outlet P ...
0.0055