Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement

Removal Procedure

    Remove the bracket fastener (1).
  1. Remove the bracket fastener (1).

  2. Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the fuel tank filler pipe bracket fastener (1).
  4. Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
  5. Loosen the filler pipe hose clamp (3).

  6. Remove the fuel tank filler pipe (1).
Installation Procedure

    Install the fuel tank filler pipe (1).
  1. Install the fuel tank filler pipe (1).

  2. Caution:

    Refer to Fastener Caution.

  3. Tighten hose clamp (3) to 4 Y(35 lb in)

    .

  4. Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
  5. Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)

    .



  6. Install the bracket fastener (1) and tighten to 9 Y(89 lb in).

Fuel Tank Draining
Warning: Refer to Gasoline/Gasoline Vapors Warning. Note: The fuel tank must be drained with a suitable, commercially-available fuel removal unit and suction hose - follow saf ...

Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement. Remove the bracket fastener (1). Lift ...

Other materials:

Securing Child Restraints (Right Front Passenger Seat)
This vehicle has airbags. A rear seat is a safer place to secure a forward-facing child restraint. See Where to Put the Restraint. In addition, the vehicle has a passenger sensing system which is designed to turn off the front outboard passenger frontal airbag and knee airbag under certain co ...

Steering Linkage Outer Tie Rod Inspection
Special Tools GE-8001 Dial Indicator Set For equivalent regional tools, refer to Special Tools. Note: This inspection procedure does not supersede local government required inspections that have more stringent requirements. Inspect the outer tie rod seal. If the outer tie rod ...

Engine Flywheel Installation
Special Tools EN-652 Flywheel Holder EN-45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Clean the thread in the crankshaft. Install the crankshaft position reluctor ring (1). Install the flywheel (2). Install the EN-6 ...

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