Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement
- Removal Procedure
-
- Remove the bracket fastener (1).
- Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the fuel tank filler pipe bracket fastener (1).
- Disconnect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Loosen the filler pipe hose clamp (3).
- Remove the fuel tank filler pipe (1).
- Installation Procedure
-
- Install the fuel tank filler pipe (1).
- Tighten hose clamp (3) to 4 Y(35 lb in)
.
- Connect the vent hose (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Tighten the filler pipe bracket fastener (1) to
9 Y(89 lb in)
.
- Install the bracket fastener (1) and tighten to
9 Y(89 lb in).
Caution:
Refer to Fastener Caution.
Fuel Tank Draining
Warning: Refer to Gasoline/Gasoline Vapors
Warning.
Note: The fuel tank must be drained with a suitable, commercially-available
fuel removal unit and suction hose - follow saf ...
Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure
Remove the fuel filler door housing. Refer to
Fuel Tank Filler Door Latch Housing Replacement.
Remove the bracket fastener (1).
Lift ...
Other materials:
Front Air Deflector Replacement
Front Air Deflector Replacement
Callout
Component Name
Preliminary Procedure
Remove front bumper fascia. Refer to Front Bumper Fascia Replacement
Remove the headlamp. Refer to Headlamp Replacement.
1
...
Rear Side Door Replacement
Rear Side Door Replacement
Callout
Component Name
Warning: Refer to SIR Warning.
Preliminary Procedures
Mark the location of the hinge before removing the bolts with a
grease pencil.
Remove the rear door ...
Control Solenoid Valve and Transmission Control Module Assembly Installation
Control Solenoid Valve and Transmission Control Module Assembly Installation
Callout
Component Name
1
Control Solenoid Valve Assembly Filter Plate
Caution: Use care when removing or installing the filter plate
...
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