Chevrolet Sonic manuals
 

Chevrolet Sonic Repair Manual: Fuel Tank Filler Pipe Replacement (Steel Tank)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Filler Pipe Replacement (Steel Tank)

Removal Procedure

    Remove the fuel filler door housing. Refer to Fuel Tank Filler Door
  1. Remove the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
  2. Remove the bracket fastener (1).

  3. Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  4. Remove the fuel tank filler pipe bracket fastener (1).
  5. Remove the vent hose clamp (2) and vent hose.
  6. Loosen the filler pipe hose clamp (3).

  7. Remove the fuel tank filler pipe (1).
Installation Procedure

    Install the fuel tank filler pipe (1).
  1. Install the fuel tank filler pipe (1).

    2. Caution:

    Refer to Fastener Caution.

  2. Tighten hose clamp (3) to 4 Y(35 lb in)

    .

  3. Install the vent hose clamp (2) and vent hose.
  4. Tighten the filler pipe bracket fastener (1) to 9 Y(89 lb in)

    .



  5. Install the bracket fastener (1) and tighten to 9 Y(89 lb in)

    .

  6. Install the fuel filler door housing. Refer to Fuel Tank Filler Door Latch Housing Replacement.
Fuel Tank Filler Pipe Replacement
Removal Procedure Remove the bracket fastener (1). Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the fuel tank filler pipe ...

Fuel Injector Replacement
Fuel Injector Replacement Callout Component Name Preliminary Procedure Disconnect battery negative cable. Refer to Battery Negative ...

Other materials:

Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
Ensure that the steering wheel is set in a straight ahead position. Loosen the tie rod jam nut (1). Adjust the toe to specification by turning the inner tie rod (2). Refer to Wheel Alignment Specifications. Caution: Refer to Fastener Caution. Tighten the t ...

Liftgate Strut Replacement
Liftgate Strut Replacement Callout Component Name 1 Liftgate Strut Warning: When a lift gate hold open device is being removed or installed, provide alternate support to avoid the possibility of damage ...

Battery Tray Replacement
Battery Tray Replacement Callout Component Name Preliminary Procedures Remove the battery. Refer to Battery Replacement. Unclip the engine control module (ECM) bracket from the battery tray and set aside. Unclip the ...

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