Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
- Removal Procedure
-
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief
- Remove the fuel tank. Refer to Fuel Tank Replacement.
- Disconnect the electrical connectors (1).
- Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Using the EN-48279 fuel sender lock ring tool, remove the lock ring (1) by turning counter-clockwise.
- Remove the fuel pump module (1) and O-ring (2).
- Installation Procedure
-
- Install a NEW O-ring (2) and the fuel pump module (1).
- Using the EN-48279 fuel sender lock ring tool, install the lock ring (1) by turning clockwise.
- Connect the electrical connectors (1).
- Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Filler Door Replacement
Fuel Tank Filler Door Replacement
Callout
Component Name
1
Fuel Tank Filler Door
Procedure
Position the fuel tank ...
Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools
EN-48279 Fuel Sender Lock Ring Wrench
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to Fuel Pressure ...
Other materials:
Airbag System
The vehicle has the following airbags except where noted below:
A frontal airbag for the driver.
A frontal airbag for the front outboard passenger.
A knee airbag for the driver.
A knee airbag for the front outboard passenger.
A seat-mounted side impact airbag for the driver.
A seat-mou ...
SIR Warning
Warning: This vehicle is equipped with a Supplemental Inflatable Restraint
(SIR) System. Failure to follow the correct procedure could cause the following
conditions:
Air bag deployment
Personal injury
Unnecessary SIR system repairs
In order to avoid the above conditions, ...
Sunroof Module Assembly Replacement
Sunroof Module Assembly Replacement
Callout
Component Name
Preliminary Procedures
Remove the sunroof window. Refer to Sunroof Window Replacement.
Remove the headliner. Refer to Headlining Trim Panel Replacement.
D ...
0.0057