Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Fuel Pump Module Replacement

Special Tools

EN-48279 Fuel Sender Lock Ring Tool

For equivalent regional tools, refer Special Tools.

Removal Procedure

    Relieve the fuel system pressure. Refer to Fuel Pressure Relief
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief
  2. Remove the fuel tank. Refer to Fuel Tank Replacement.
  3. Disconnect the electrical connectors (1).
  4. Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.


  5. Using the EN-48279 fuel sender lock ring tool, remove the lock ring (1) by turning counter-clockwise.


  6. Remove the fuel pump module (1) and O-ring (2).
Installation Procedure

    Install a NEW O-ring (2) and the fuel pump module (1).
  1. Install a NEW O-ring (2) and the fuel pump module (1).

  2. Using the EN-48279 fuel sender lock ring tool, install the lock ring (1) by turning clockwise.


  3. Connect the electrical connectors (1).
  4. Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
  5. Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Filler Door Replacement
Fuel Tank Filler Door Replacement Callout Component Name 1 Fuel Tank Filler Door Procedure Position the fuel tank ...

Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools EN-48279 Fuel Sender Lock Ring Wrench For equivalent regional tools, refer to Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel Pressure ...

Other materials:

When It Is Time for New Tires
Factors such as maintenance, temperatures, driving speeds, vehicle loading, and road conditions affect the wear rate of the tires. Treadwear indicators are one way to tell when it is time for new tires. Treadwear indicators appear when the tires have only 1.6mm (1/16 in) or less of tread rema ...

Front Compartment Front Insulator Cover Replacement
Front Compartment Front Insulator Cover Replacement Callout Component Name 1 Front Compartment Front Insulator Cover Screw (Qty:?€‰2) Caution: Refer to Fastener Caution. Tighten 2.5?€‰Y (22? ...

Ignition Coil Replacement
Special Tools EN-6009 Remover and Installer Ignition Coil For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the engine wiring harness guide (1) from the cylinder head. Disconnect the ignition coil electrical connector (2). ...

© 2014-2022 Copyright www.csmans.com
 
0.0068