Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
- Removal Procedure
-
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief
- Remove the fuel tank. Refer to Fuel Tank Replacement.
- Disconnect the electrical connectors (1).
- Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Using the EN-48279 fuel sender lock ring tool, remove the lock ring (1) by turning counter-clockwise.
- Remove the fuel pump module (1) and O-ring (2).
- Installation Procedure
-
- Install a NEW O-ring (2) and the fuel pump module (1).
- Using the EN-48279 fuel sender lock ring tool, install the lock ring (1) by turning clockwise.
- Connect the electrical connectors (1).
- Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Filler Door Replacement
Fuel Tank Filler Door Replacement
Callout
Component Name
1
Fuel Tank Filler Door
Procedure
Position the fuel tank ...
Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools
EN-48279 Fuel Sender Lock Ring Wrench
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to Fuel Pressure ...
Other materials:
Hood Primary Latch Release Cable Handle Replacement
Hood Primary Latch Release Cable Handle Replacement
Callout
Component Name
Preliminary Procedure
Remove the front side door opening floor carpet retainer. Refer to Front
Side Door Opening Floor Carpet Retainer Replacement. ...
Center Pillar Upper Trim Panel Replacement
Center Pillar Upper Trim Panel Replacement
Callout
Component Name
Preliminary Procedure
Remove the center pillar lower trim panel. Refer to Center Pillar
Lower Trim Panel Replacement.
Remove the seat belt from the front s ...
Rear Wheel Bearing and Hub Replacement (Disc Brake)
Special Tools
EN–45059 Angle Meter
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Raise and suitably support the vehicle. Refer to Lifting and Jacking
the Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal
and Insta ...
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