Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
- Removal Procedure
-
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief
- Remove the fuel tank. Refer to Fuel Tank Replacement.
- Disconnect the electrical connectors (1).
- Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Using the EN-48279 fuel sender lock ring tool, remove the lock ring (1) by turning counter-clockwise.
- Remove the fuel pump module (1) and O-ring (2).
- Installation Procedure
-
- Install a NEW O-ring (2) and the fuel pump module (1).
- Using the EN-48279 fuel sender lock ring tool, install the lock ring (1) by turning clockwise.
- Connect the electrical connectors (1).
- Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Filler Pipe Replacement (Steel Tank)
Removal Procedure
Remove the fuel filler door housing. Refer to
Fuel Tank Filler Door Latch Housing Replacement.
Remove the bracket fastener (1).
Lift ...
Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools
EN-48279 Fuel Sender Lock Ring Wrench
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to
Fuel Pres ...
Other materials:
Climate Control Systems
These climate control systems control the heating, cooling, and ventilation for
the vehicle.
Climate Control System with Heater and Air Conditioning
1. Temperature Control
2. Fan Control
3. Air Delivery Mode Control
4. Driver and Passenger Heated Seats (If Equipped)
5. Air Conditioning
6. ...
Maintenance
Air Intake
Clear away any ice, snow, or leaves from the air intake at the base of the windshield
that can block the flow of air into the vehicle.
Passenger Compartment Air Filter
The filter removes dust, pollen, and other airborne irritants from outside air
that is pulled into the vehicle.
T ...
Radiator Replacement (LUV)
Removal Procedure
Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct
Replacement.
Remove the front compartment front insulator cover. Refer to Front Compartment
Front Insulator Cover Replacement.
Remove the engine coolant fan shroud. Refer to Engine Coo ...
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