Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement (Steel Tank)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Fuel Pump Module Replacement (Steel Tank)

Special Tools

EN-48279 Fuel Sender Lock Ring Wrench

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief.
  2. Remove the fuel tank. Refer to Fuel Tank Replacement.


  3. Disconnect the electrical connectors (1).
  4. Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.


  5. Using the EN-48279 fuel sender lock ring wrench , remove the lock ring (1) by turning counter-clockwise.


  6. Remove the fuel pump module (1) and O-ring (2). Discard the seal.
Installation Procedure

    Install a NEW O-ring (2) and the fuel pump module (1).
  1. Install a NEW O-ring (2) and the fuel pump module (1).

  2. Using the EN 48279 wrench, install the lock ring (1) by turning clockwise.

  3. Connect the electrical connectors (1).
  4. Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
  5. Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Fuel Pump Module Replacement
Special Tools EN-48279 Fuel Sender Lock Ring Tool For equivalent regional tools, refer Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel Press ...

Fuel Injection Fuel Rail Assembly Replacement
Removal Procedure Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove engine cover. Refer to Engine Cover Replacement. Remo ...

Other materials:

Automatic Transmission
P (Park): This position locks the front wheels. It is the best position to use when you start the engine because the vehicle cannot move easily. Warning It is dangerous to get out of the vehicle if the shift lever is not fully in P (Park) with the parking brake firmly set. The vehicle can ro ...

When to Add Engine Oil
1.8L Shown, 1.4L Similar If the oil is below the minimum mark on the dipstick, add 1 L (1 qt) of the recommended oil and then recheck the level. See “Selecting the Right Engine Oil” in this section for an explanation of what kind of oil to use. For engine oil crankcase capacity, see Cap ...

OnStar Additional Information
Transferring Service Press to request account transfer eligibility information. The Advisor can assist in canceling or removing account information. If OnStar receives information that vehicle ownership has changed, OnStar may send a voice message to the vehicle, requesting updated account i ...

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