Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools
EN-48279 Fuel Sender Lock Ring Wrench
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief.
- Remove the fuel tank. Refer to Fuel Tank Replacement.
- Disconnect the electrical connectors (1).
- Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Using the EN-48279 fuel sender lock ring wrench , remove the lock ring (1) by turning counter-clockwise.
- Remove the fuel pump module (1) and O-ring (2). Discard the seal.
- Installation Procedure
-
- Install a NEW O-ring (2) and the fuel pump module (1).
- Using the EN 48279 wrench, install the lock ring (1) by turning clockwise.
- Connect the electrical connectors (1).
- Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to Fuel Press ...
Fuel Injection Fuel Rail Assembly Replacement
Removal Procedure
Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection
and Connection.
Remove engine cover. Refer to Engine Cover Replacement.
Remo ...
Other materials:
Rear Wheel Bearing and Hub Replacement (Drum Brake)
Rear Wheel Bearing and Hub Replacement
Callout
Component Name
Preliminary Procedures
Raise and support the vehicle. Refer to Lifting and Jacking the
Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Rem ...
Stabilizer Shaft Replacement
Removal Procedure
Remove the intermediate steering shaft lower bolt. Refer to Intermediate
Steering Shaft Replacement.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal
and Inst ...
Crankshaft and Bearing Installation
Special Tools
EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools
Note: Inspect the installation position.
Install the crankshaft bearing clips, oil bearing clips.
Install the crankshaft.
Note: Inspect the installation position.
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