Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools
EN-48279 Fuel Sender Lock Ring Wrench
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief.
- Remove the fuel tank. Refer to Fuel Tank Replacement.
- Disconnect the electrical connectors (1).
- Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Using the EN-48279 fuel sender lock ring wrench , remove the lock ring (1) by turning counter-clockwise.
- Remove the fuel pump module (1) and O-ring (2). Discard the seal.
- Installation Procedure
-
- Install a NEW O-ring (2) and the fuel pump module (1).
- Using the EN 48279 wrench, install the lock ring (1) by turning clockwise.
- Connect the electrical connectors (1).
- Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
- Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to
Fuel P ...
Fuel Tank Replacement
Removal Procedure
Disconnect the battery negative cable. Refer to
Battery Negative Cable Disconnection and Connection.
Relieve the fuel pressure. Refer to
Fuel Pressure Relie ...
Other materials:
Safety Function Override
If the battery on the vehicle has been recharged or disconnected, or is not working,
the windows will need to be reprogrammed for the express-up feature to work. Before
reprogramming, replace or recharge the vehicle's battery.
To program the driver window:
1. With the ignition in ACC/ ACCE ...
Front Seats
The front seats have adjustable head restraints in the outboard seating positions.
Adjust the head restraint so that the top of the restraint is at the same height
as the top of the occupant's head. This position reduces the chances of a neck injury
in a crash.
The height of the head r ...
Fuel Pressure Sensor Replacement
Fuel Pressure Sensor Replacement
Callout
Component Name
Preliminary Procedure
Relieve the fuel system pressure. Refer to
Fuel Pressure Relief.
Remove the air cleaner assembly. Refer to
Air Cleaner Assembly Replacement. ...
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