Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Gears Cleaning and Inspection (Gen 1)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / General / Gears Cleaning and Inspection (Gen 1)

Gears


    Warning:

    Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

  1. Clean the following gears in a suitable solvent and air dry all the parts.
  • 1st gear (1)
  • 2nd gear assembly (4)
  • 3rd gear assembly (3)
  • 4th gear assembly (2)
  • Reverse idler gear (5)
  • Inspect the gear tooth surfaces on all the gears for the following conditions:
    • Cracks
    • Pitting
    • Nicks
    • Chipped gear teeth
    • High spots ?small shiny spots on the gear teeth mating surfaces
    Input Shaft

      Clean the input shaft (1) in a suitable solvent.
    1. Clean the input shaft (1) in a suitable solvent.
    2. Clean and air dry the oil gallery.
    3. Inspect the input shaft bearing surfaces for the following conditions:
    • Wear
    • Lack of lubricant
    • Debris embedded in the oil grooves
    • Brinelling
  • Inspect the input shaft splines for wear or damage.
  • Replace the input shaft if any of the above conditions are found.
  • Main Shaft

      Clean the main shaft (1) in a suitable solvent.
    1. Clean the main shaft (1) in a suitable solvent.
    2. Clean and air dry the oil gallery.
    3. Inspect the main shaft bearing surfaces for the following conditions:
    • Wear
    • Lack of lubricant
    • Debris embedded in the oil grooves
    • Brinelling
  • Inspect the main shaft splines for wear or damage.
  • Replace the main shaft if any of the above conditions are found.
  • Reverse Idler Gear and Shaft

      Clean the reverse idler gear (1) and shaft (2) in
    1. Clean the reverse idler gear (1) and shaft (2) in a suitable solvent and air dry all the parts.
    2. Inspect the reverse idler gear bushing (3) for the following conditions:
    • Excessive wear
    • Scoring
    • Pitting
  • Replace the reverse idler gear if the bushing is faulty.
  • Inspect the reverse idler gear shaft for the following conditions:
    • Excessive wear
    • Scoring
    • Pitting
  • Replace the reverse idler gear shaft if it is faulty.
  • Gear Position Sensor Replacement
    Gear Position Sensor Replacement Callout Component Name Preliminary Procedure Unclip the engine control module (ECM) and bracke ...

    Gears Cleaning and Inspection (Gen 2)
    Gears Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exp ...

    Other materials:

    Front Seat Back Recliner Handle Replacement
    Front Seat Back Recliner Handle Replacement Callout Component Name 1 Front Seat Recliner Handle Cover Cap Procedure Use a flat-bladed tool to release the handle cover from the handle assembly. ...

    Transmission Rear Mount Replacement
    Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Using a suitable jack stand, support the rear of the powertrain. Remove and DISCARD the transmission mount to bracket through fastener (1). Remove the transmiss ...

    How to use the vehicle information display
    Type A Type B The vehicle information display in the Nissan Armada is designed to provide the driver with clear, customizable, and real-time information. It can be easily controlled using the multifunction dial and buttons located on the steering wheel, allowing seamless interaction ...

    В© 2014-2026 Copyright www.csmans.com
     
    0.0069