Chevrolet Sonic Repair Manual: General Plastic Repair

Chevrolet Sonic Repair Manual / Body / General / General Plastic Repair

Warning:

In order to reduce the risk of personal injury when exposed to toxic fumes while grinding, cutting, or applying repair material on any type of sheet molded compound or RIM rigid plastic, observe the following guidelines:

Work in a properly ventilated area
Apply protective cream to any exposed skin
Remove any mixture that comes into contact with skin
Wash skin with cold water to remove glass and resin dust
Use a sander with a vacuum attachment
Follow the repair material manufacturer's instructions

Also, always wear the following:

An approved respirator, or air supplied respirator
Eye protection
Rubber gloves
Earplugs
Protective clothing

The following procedures should be followed when repairing all types of thermoset plastic:

Follow the manufacturer's application and curing recommendations.
Do not intermix systems. Use the supplies and the repair materials from the same manufacturer.
Clean the inner and outer surfaces of the repair area with a soap impregnated scouring pad in order to remove any dirt or mold release agent.
Clean the area with a wax and grease remover, using only enough of the remover to dampen a cloth. Allow the panel to dry thoroughly.
Remove the surface finish from the area to be repaired. Adhesives are designed to adhere to the plastic substrate, not the finish.
Prime a metal surface before applying the repair material.
Inspect the rear side of the work area before making repairs in order to avoid possible damage to wires, motors, etc.

Front Hinge Pillar Body Sectioning

Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Collision Sectioning Warning. Warning: Refer to ...

How to Identify Plastic Parts

saepvcsae Plastic parts can be identified by the SAE code, which is usually found on the rear of the part, and/or by the characteristics of the plastic. Knowing the type of plastic aids in sele ...

Other materials:

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Transmission Disassemble (Gen 2)
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