Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: General Plastic Repair

Chevrolet Sonic Repair Manual / Body / General / General Plastic Repair

Warning:

In order to reduce the risk of personal injury when exposed to toxic fumes while grinding, cutting, or applying repair material on any type of sheet molded compound or RIM rigid plastic, observe the following guidelines:

  • Work in a properly ventilated area
  • Apply protective cream to any exposed skin
  • Remove any mixture that comes into contact with skin
  • Wash skin with cold water to remove glass and resin dust
  • Use a sander with a vacuum attachment
  • Follow the repair material manufacturer's instructions

Also, always wear the following:

  • An approved respirator, or air supplied respirator
  • Eye protection
  • Rubber gloves
  • Earplugs
  • Protective clothing

The following procedures should be followed when repairing all types of thermoset plastic:

Front Hinge Pillar Body Sectioning
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How to Identify Plastic Parts
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Other materials:

Radio Frequency Statement
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Outside Rearview Mirror Housing Replacement
Outside Rearview Mirror Housing Replacement Callout Component Name Preliminary Procedures Remove the outside rearview housing cover. Refer to Outside Rearview Mirror Housing Rear Cover Replacement. Remove the outside rear ...

Main Shaft Assemble (Gen 2)
Special Tools 3-0207944 Main Shaft Tapered Bearing Insert Tool For equivalent regional tools, refer to Special Tools. Install the 4th gear bearing assembly (1). in!i.l.i-if Note: The 3rd gear blocking ring lugs must be aligned with the 3rd/4th gear synchronizer ass ...

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