Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: General Plastic Repair

Chevrolet Sonic Repair Manual / Body / General / General Plastic Repair

Warning:

In order to reduce the risk of personal injury when exposed to toxic fumes while grinding, cutting, or applying repair material on any type of sheet molded compound or RIM rigid plastic, observe the following guidelines:

  • Work in a properly ventilated area
  • Apply protective cream to any exposed skin
  • Remove any mixture that comes into contact with skin
  • Wash skin with cold water to remove glass and resin dust
  • Use a sander with a vacuum attachment
  • Follow the repair material manufacturer's instructions

Also, always wear the following:

  • An approved respirator, or air supplied respirator
  • Eye protection
  • Rubber gloves
  • Earplugs
  • Protective clothing

The following procedures should be followed when repairing all types of thermoset plastic:

Front Hinge Pillar Body Sectioning
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Collision Sectioning Warning. Warning: Refer to ...

How to Identify Plastic Parts
saepvcsae Plastic parts can be identified by the SAE code, which is usually found on the rear of the part, and/or by the characteristics of the plastic. Knowing the type of plastic aids in sele ...

Other materials:

Replacement Bulbs
Exterior Lamp Bulb Number Back-Up Lamp 921 Front Fog Lamp H8 Front Parking/Turn Signal Lamp 7444NA High-Beam Headlamp 9005LL ...

Rear Side Door Upper Rear Trim Panel Replacement (Hatchback)
Rear Side Door Upper Rear Trim Panel Replacement Callout Component Name 1 Rear Side Door Upper Rear Trim Panel Assembly Procedure Pull the door upper rear trim panel away from the rear side door. ...

Rear Brake Caliper Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Install ...

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