Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: General Plastic Repair

Chevrolet Sonic Repair Manual / Body / General / General Plastic Repair

Warning:

In order to reduce the risk of personal injury when exposed to toxic fumes while grinding, cutting, or applying repair material on any type of sheet molded compound or RIM rigid plastic, observe the following guidelines:

  • Work in a properly ventilated area
  • Apply protective cream to any exposed skin
  • Remove any mixture that comes into contact with skin
  • Wash skin with cold water to remove glass and resin dust
  • Use a sander with a vacuum attachment
  • Follow the repair material manufacturer's instructions

Also, always wear the following:

  • An approved respirator, or air supplied respirator
  • Eye protection
  • Rubber gloves
  • Earplugs
  • Protective clothing

The following procedures should be followed when repairing all types of thermoset plastic:

Front Hinge Pillar Body Sectioning
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How to Identify Plastic Parts
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Other materials:

Manual Transmission
The vehicle may be equipped with a 5-speed or 6-speed manual transmission. Caution Shifting the vehicle initially into any gear other than 1 (First) or R (Reverse) can damage the clutch. Shift the manual transmission in the proper sequence, and time the gear shifting with the accelerator to ...

Engine Flywheel Replacement
Engine Flywheel Replacement Callout Component Name Preliminary Procedure Remove the clutch pressure and driven Plate . Refer to Clutch Pressure and Driven Plate Replacement. Special Tools EN-652 Flywheel Holder ...

Torque Converter Housing with Fluid Pump Assembly Removal (Non Hybrid)
Torque Converter Housing with Fluid Pump Assembly Removal Callout Component Name 1 Torque Converter and Differential Housing Bolts M8 x 30 (Qty: 15) 2 Torque Conv ...

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