Chevrolet Sonic Repair Manual: General Plastic Repair
Warning:
In order to reduce the risk of personal injury when exposed to toxic fumes while grinding, cutting, or applying repair material on any type of sheet molded compound or RIM rigid plastic, observe the following guidelines:
- Work in a properly ventilated area
- Apply protective cream to any exposed skin
- Remove any mixture that comes into contact with skin
- Wash skin with cold water to remove glass and resin dust
- Use a sander with a vacuum attachment
- Follow the repair material manufacturer's instructions
Also, always wear the following:
- An approved respirator, or air supplied respirator
- Eye protection
- Rubber gloves
- Earplugs
- Protective clothing
The following procedures should be followed when repairing all types of thermoset plastic:
- Follow the manufacturer's application and curing recommendations.
- Do not intermix systems. Use the supplies and the repair materials from the same manufacturer.
- Clean the inner and outer surfaces of the repair area with a soap impregnated scouring pad in order to remove any dirt or mold release agent.
- Clean the area with a wax and grease remover, using only enough of the remover to dampen a cloth. Allow the panel to dry thoroughly.
- Remove the surface finish from the area to be repaired. Adhesives are designed to adhere to the plastic substrate, not the finish.
- Prime a metal surface before applying the repair material.
- Inspect the rear side of the work area before making repairs in order to avoid possible damage to wires, motors, etc.
Front Hinge Pillar Body Sectioning
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Warning: Refer to Collision Sectioning Warning.
Warning: Refer to ...
How to Identify Plastic Parts
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Plastic parts can be identified by the SAE code, which is usually found on the
rear of the part, and/or by the characteristics of the plastic. Knowing the type
of plastic aids in sele ...
Other materials:
If Steam Is Coming from the Engine Compartment
Warning
Steam from an overheated engine can burn you badly, even if you just open
the hood. Stay away from the engine if you see or hear steam coming from it. Just
turn it off and get everyone away from the vehicle until it cools down. Wait until
there is no sign of steam or coolant before yo ...
Towing the Vehicle
Caution
Incorrectly towing a disabled vehicle may cause damage. The damage would not
be covered by the vehicle warranty. Do not lash or hook to the chassis components
— including the front and rear subframes, suspension control arms, and links — during
towing and recovery of a disabled ve ...
System maintenance
Example
Basic information
The two radar sensors A for the I-BSI system are located near the rear bumper.
Always keep the area near the radar sensors clean.
The radar sensors may be blocked by temporary ambient conditions such as snow,
splashing water, mist or fog.
The blocked condition ma ...
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