Chevrolet Sonic Repair Manual: General Plastic Repair
Warning:
In order to reduce the risk of personal injury when exposed to toxic fumes while grinding, cutting, or applying repair material on any type of sheet molded compound or RIM rigid plastic, observe the following guidelines:
- Work in a properly ventilated area
- Apply protective cream to any exposed skin
- Remove any mixture that comes into contact with skin
- Wash skin with cold water to remove glass and resin dust
- Use a sander with a vacuum attachment
- Follow the repair material manufacturer's instructions
Also, always wear the following:
- An approved respirator, or air supplied respirator
- Eye protection
- Rubber gloves
- Earplugs
- Protective clothing
The following procedures should be followed when repairing all types of thermoset plastic:
- Follow the manufacturer's application and curing recommendations.
- Do not intermix systems. Use the supplies and the repair materials from the same manufacturer.
- Clean the inner and outer surfaces of the repair area with a soap impregnated scouring pad in order to remove any dirt or mold release agent.
- Clean the area with a wax and grease remover, using only enough of the remover to dampen a cloth. Allow the panel to dry thoroughly.
- Remove the surface finish from the area to be repaired. Adhesives are designed to adhere to the plastic substrate, not the finish.
- Prime a metal surface before applying the repair material.
- Inspect the rear side of the work area before making repairs in order to avoid possible damage to wires, motors, etc.
Front Hinge Pillar Body Sectioning
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Warning: Refer to Collision Sectioning Warning.
Warning: Refer to ...
How to Identify Plastic Parts
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Plastic parts can be identified by the SAE code, which is usually found on the
rear of the part, and/or by the characteristics of the plastic. Knowing the type
of plastic aids in sele ...
Other materials:
Brake Fluid Level Indicator Switch Replacement
Removal Procedure
Disconnect the brake fluid level indicator switch
electrical connector.
Using a small, flat-bladed tool, lift the locking
tab on the underside of the brake fluid level indicator switch (1) and remove
the switch.
Inspect the maste ...
Sunroof Window Seal Replacement
Removal Procedure
Remove the sunroof window panel. Refer to Sunroof Window Replacement.
Remove the seal from the window panel frame by pulling the seal away
at one point and continuing around the perimeter of the frame.
Clean around the edge of the inside surf ...
Generator Replacement (LUV)
Removal Procedure
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the drive belt. Refer to Drive Belt Replacement.
Remove the drive bel ...
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