Chevrolet Sonic Repair Manual: General Plastic Repair
Warning:
In order to reduce the risk of personal injury when exposed to toxic fumes while grinding, cutting, or applying repair material on any type of sheet molded compound or RIM rigid plastic, observe the following guidelines:
- Work in a properly ventilated area
- Apply protective cream to any exposed skin
- Remove any mixture that comes into contact with skin
- Wash skin with cold water to remove glass and resin dust
- Use a sander with a vacuum attachment
- Follow the repair material manufacturer's instructions
Also, always wear the following:
- An approved respirator, or air supplied respirator
- Eye protection
- Rubber gloves
- Earplugs
- Protective clothing
The following procedures should be followed when repairing all types of thermoset plastic:
- Follow the manufacturer's application and curing recommendations.
- Do not intermix systems. Use the supplies and the repair materials from the same manufacturer.
- Clean the inner and outer surfaces of the repair area with a soap impregnated scouring pad in order to remove any dirt or mold release agent.
- Clean the area with a wax and grease remover, using only enough of the remover to dampen a cloth. Allow the panel to dry thoroughly.
- Remove the surface finish from the area to be repaired. Adhesives are designed to adhere to the plastic substrate, not the finish.
- Prime a metal surface before applying the repair material.
- Inspect the rear side of the work area before making repairs in order to avoid possible damage to wires, motors, etc.
Front Hinge Pillar Body Sectioning
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Warning: Refer to Collision Sectioning Warning.
Warning: Refer to ...
How to Identify Plastic Parts
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Plastic parts can be identified by the SAE code, which is usually found on the
rear of the part, and/or by the characteristics of the plastic. Knowing the type
of plastic aids in sele ...
Other materials:
Warm Up Three-Way Catalytic Converter Replacement (LUV,LUW)
Warm Up Three-Way Catalytic Converter Replacement
Callout
Component Name
Warning: Refer to Exhaust Service Warning.
Warning: Refer to Safety Glasses Warning.
Preliminary Procedure
Raise and support the ...
Fuel System Description
Fuel System Overview
The fuel system is an electronic returnless on-demand design. A returnless
fuel system reduces the internal temperature of the fuel tank by not returning
hot fuel from the engine to the fuel tank. Reducing the internal temperature
of the fuel tank results in lo ...
2nd row seats
Basic information
The second row seating system in the Nissan Armada is designed to provide a balance
of comfort, flexibility, and safety for passengers. Proper operation and positioning
of the 2nd row seats in the Nissan Armada are essential for ensuring maximum occupant
protection and maint ...
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