Chevrolet Sonic Repair Manual: General Plastic Repair
Warning:
In order to reduce the risk of personal injury when exposed to toxic fumes while grinding, cutting, or applying repair material on any type of sheet molded compound or RIM rigid plastic, observe the following guidelines:
- Work in a properly ventilated area
- Apply protective cream to any exposed skin
- Remove any mixture that comes into contact with skin
- Wash skin with cold water to remove glass and resin dust
- Use a sander with a vacuum attachment
- Follow the repair material manufacturer's instructions
Also, always wear the following:
- An approved respirator, or air supplied respirator
- Eye protection
- Rubber gloves
- Earplugs
- Protective clothing
The following procedures should be followed when repairing all types of thermoset plastic:
- Follow the manufacturer's application and curing recommendations.
- Do not intermix systems. Use the supplies and the repair materials from the same manufacturer.
- Clean the inner and outer surfaces of the repair area with a soap impregnated scouring pad in order to remove any dirt or mold release agent.
- Clean the area with a wax and grease remover, using only enough of the remover to dampen a cloth. Allow the panel to dry thoroughly.
- Remove the surface finish from the area to be repaired. Adhesives are designed to adhere to the plastic substrate, not the finish.
- Prime a metal surface before applying the repair material.
- Inspect the rear side of the work area before making repairs in order to avoid possible damage to wires, motors, etc.
Front Hinge Pillar Body Sectioning
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Warning: Refer to Collision Sectioning Warning.
Warning: Refer to ...
How to Identify Plastic Parts
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Plastic parts can be identified by the SAE code, which is usually found on the
rear of the part, and/or by the characteristics of the plastic. Knowing the type
of plastic aids in sele ...
Other materials:
Engine Compartment Fuse Block
LUV and LUW Engines
The engine compartment fuse block is on the driver side of the vehicle, near
the battery.
Caution
Spilling liquid on any electrical component on the vehicle may damage it.
Always keep the covers on any electrical component.
To access the fuses, press the clips together, ...
Battery Description and Operation
Warning: Batteries produce explosive gases, contain corrosive acid,
and supply levels of electrical current high enough to cause burns. Therefore,
to reduce the risk of personal injury when working near a battery:
Always shield your eyes and avoid leaning over the battery whenever
...
Air Conditioning (AC) Refrigerant Filter Replacement
Special Tools
GE 39400-A Halogen Leak Detector
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
Remove the air conditioning condenser. Refer to Air Conditioning Condenser
Repl ...
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