Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: General Plastic Repair

Chevrolet Sonic Repair Manual / Body / General / General Plastic Repair

Warning:

In order to reduce the risk of personal injury when exposed to toxic fumes while grinding, cutting, or applying repair material on any type of sheet molded compound or RIM rigid plastic, observe the following guidelines:

  • Work in a properly ventilated area
  • Apply protective cream to any exposed skin
  • Remove any mixture that comes into contact with skin
  • Wash skin with cold water to remove glass and resin dust
  • Use a sander with a vacuum attachment
  • Follow the repair material manufacturer's instructions

Also, always wear the following:

  • An approved respirator, or air supplied respirator
  • Eye protection
  • Rubber gloves
  • Earplugs
  • Protective clothing

The following procedures should be followed when repairing all types of thermoset plastic:

Front Hinge Pillar Body Sectioning
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How to Identify Plastic Parts
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Other materials:

Rocking the Vehicle to Get it Out
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Drivetrain and Front Suspension Frame Replacement
Special Tools EN-45059 Angle Meter For equivalent regional tools, refer to Special Tools. Removal Procedure Support the radiator and condenser from above using the upper brackets on each side. Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle. Re ...

SIR Inflator Module Handling and Storage Warning
Warning: When carrying an undeployed inflator module: Do not carry the inflator module by the wires or connector. Make sure the air bag opening points away from you. When storing an undeployed inflator module: Make sure the air bag opening points away from the surface o ...

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