Chevrolet Sonic Repair Manual: Generator Replacement (LUV)

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Generator Replacement (LUV)

Removal Procedure

Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the drive belt. Refer to Drive Belt Replacement.
Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.

Remove the engine harness connector (1) and the battery positive cable generator fastener (2).
Remove the battery positive cable (3) from the back of the generator.

Remove the generator mounting fasteners (1) and remove the generator (2) from the engine.

Installation Procedure

Caution:

Refer to Fastener Caution.

Install the generator (2) with the mounting fasteners (1) and tighten to 35 Y (26 lb ft)
.

Install the battery positive cable (3) and the engine harness connector (1) to the back of the generator. Tighten fastener (2) to 9 Y (80 lb in)
.
Install the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.
Install the drive belt. Refer to Drive Belt Replacement.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.

Generator Removal

Remove the 2 generator bolts (2). Remove the generator (1). ...

Generator Replacement (LUW)

Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Other materials:

Horn Replacement
Horn Replacement Callout Component Name Preliminary Procedure Remove the front wheelhouse liner front. Refer to Front Wheelhouse Liner Replacement. 1 Horn Nut Caution: Refer to Fastener ...

Heater and Air Conditioning Control Replacement
Heater and Air Conditioning Control Replacement Callout Component Name Preliminary Procedures Remove I/P center bezel. Refer to Instrument Panel Center Molding Replacement. Remove front floor shifter bezel. Refer to Front ...

Definitions and Abbreviations
Throttle Positions Engine Braking A condition where the engine is used to slow the vehicle by manually downshifting during a zero throttle coastdown. Full Throttle Downshift A quick apply of the accelerator pedal to its full travel, forcing a downshift. ...

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