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Chevrolet Sonic Repair Manual: Generator Replacement (LUV)

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Generator Replacement (LUV)

Removal Procedure
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the drive belt. Refer to Drive Belt Replacement.
  4. Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.


  5. Remove the engine harness connector (1) and the battery positive cable generator fastener (2).
  6. Remove the battery positive cable  (3) from the back of the generator.

  7. Remove the generator mounting fasteners (1) and remove the generator (2) from the engine.
Installation Procedure


    Caution:

    Refer to Fastener Caution.

  1. Install the generator (2) with the mounting fasteners (1) and tighten to 35 Y (26 lb ft)

    .



  2. Install the battery positive cable (3) and the engine harness connector (1) to the back of the generator. Tighten fastener (2) to 9 Y (80 lb in)

    .

  3. Install the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.
  4. Install the drive belt. Refer to Drive Belt Replacement.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Generator Removal
Remove the 2 generator bolts (2). Remove the generator (1). ...

Generator Replacement (LUW)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Other materials:

Radio Rear Side Door Speaker Replacement
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Full-Cut Method Description
Note: If corrosion of the pinch-weld flange is present, or if sheet metal repairs or replacements are required, refinish the pinch-weld flange in order to present a clean, primer-only surface. If paint repairs are required, mask the flange bonding area, prior to applying th ...

Special Tools
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