Chevrolet Sonic Repair Manual: Generator Replacement (LUW)
- Removal Procedure
-
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the drive belt. Refer to Drive Belt Replacement.
- Remove the engine harness connector (1) and the battery positive cable generator fastener (2).
- Remove the battery positive cable (3) from the back of the generator.
- Remove the generator mounting fasteners (1) and remove the generator (2) from the engine.
- Installation Procedure
-
- Install the generator (2) with the mounting fasteners (1) and tighten
to 35 Y (26 lb ft)
.
- Install the battery positive cable (3) and the engine harness connector (1)
to the back of the generator. Tighten fastener (2) to 9 Y (80 lb in)
.
- Install the drive belt. Refer to Drive Belt Replacement.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Caution:
Refer to Fastener Caution.
- Install the generator (2) with the mounting fasteners (1) and tighten
to 35 Y (26 lb ft)
Generator Replacement (LUV)
Removal Procedure
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Raise and support the vehicle. Refer to Lifting and Jacking ...
Lubrication Description
Oil is applied under pressure to the crankshaft (8), connecting rods (5), camshaft
adjuster (1), camshaft bearing surfaces (3) and valve tappets (4). All other movi ...
Other materials:
Instrument Panel Center Molding Replacement (Without U58)
Instrument Panel Center Molding Replacement
Callout
Component Name
1
Instrument Panel Center Molding Assembly
Procedure
Use a flat bladed plastic trim tool in the shown locations, then
rotate the trim tool 90 ...
Crankshaft Balancer Installation
Special Tools
EN-470–B Angular Torque Wrench
EN-956?E Extension
EN-49979 Crankshaft Shock Mount Retainer
For equivalent regional tools, refer to Special Tools.
Note: The crankshaft balancer flange must fit to the hexagon of
the oil pump rotor (2) and to the two ...
Intake Manifold Installation
Clean the sealing surfaces.
Install the intake manifold (1) along with a NEW intake manifold gasket.
Caution: Refer to Fastener Caution.
Install the 6 intake manifold bolts (1) and tighten to 20 Y (15 lb ft).
...
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