Chevrolet Sonic Repair Manual: Generator Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Generator Replacement (LUW)

Removal Procedure

Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the drive belt. Refer to Drive Belt Replacement.

Remove the engine harness connector (1) and the battery positive cable generator fastener (2).
Remove the battery positive cable (3) from the back of the generator.

Remove the generator mounting fasteners (1) and remove the generator (2) from the engine.

Installation Procedure

Caution:

Refer to Fastener Caution.

Install the generator (2) with the mounting fasteners (1) and tighten to 35 Y (26 lb ft)
.

Install the battery positive cable (3) and the engine harness connector (1) to the back of the generator. Tighten fastener (2) to 9 Y (80 lb in)
.
Install the drive belt. Refer to Drive Belt Replacement.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.

Generator Replacement (LUV)

Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Lubrication Description

Oil is applied under pressure to the crankshaft (8), connecting rods (5), camshaft adjuster (1), camshaft bearing surfaces (3) and valve tappets (4). All other movi ...

Other materials:

Turn Signal Multifunction Switch Replacement
.. Turn Signal Multifunction Switch Replacement Callout Component Name Preliminary Procedure Remove the upper trim cover and the lower trim cover from the steering column. Refer to Steering Column Lower Trim Cover Replacemen ...

Air Conditioning Evaporator Thermal Expansion Valve Replacement
Air Conditioning Evaporator Thermal Expansion Valve Replacement Callout Component Name Preliminary Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the air conditioning evaporator hos ...

Control Valve Body Assembly Assemble (Gen 2)
Control Valve Body Assembly Assemble Callout Component Name 1 Valve Body Ball Check Valve (Qty: 6) 2 Valve Channel Plate 3 Control Valve Body Bolt ...

0.0088