Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Generator Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Generator Replacement (LUW)

Removal Procedure
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the drive belt. Refer to Drive Belt Replacement.


  4. Remove the engine harness connector (1) and the battery positive cable generator fastener (2).
  5. Remove the battery positive cable  (3) from the back of the generator.

  6. Remove the generator mounting fasteners (1) and remove the generator (2) from the engine.
Installation Procedure


    Caution:

    Refer to Fastener Caution.

  1. Install the generator (2) with the mounting fasteners (1) and tighten to 35 Y (26 lb ft)

    .



  2. Install the battery positive cable (3) and the engine harness connector (1) to the back of the generator. Tighten fastener (2) to 9 Y (80 lb in)

    .

  3. Install the drive belt. Refer to Drive Belt Replacement.
  4. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Generator Replacement (LUV)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Lubrication Description
Oil is applied under pressure to the crankshaft (8), connecting rods (5), camshaft adjuster (1), camshaft bearing surfaces (3) and valve tappets (4). All other movi ...

Other materials:

Brake Pressure Modulator Valve Replacement
Removal Procedure Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Caution: Always connect or disconnect the wiring harness connector from the EBCM/EBTCM with the ignition switch ...

Crankshaft Balancer Replacement
Special Tools EN-470–B Angular Torque Wrench EN-49979 Crankshaft Shock Mount Retainer For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove front wheelhouse liner exten ...

Main Shaft Assemble (Gen 1)
Special Tools 3-0207944 Main Shaft Tapered Bearing Insert Tool For equivalent regional tools, refer to Special Tools. Install the 4th gear bearing assembly (1). Note: The 3rd gear blocking ring lugs must be aligned with the 3rd/4th gear synchronizer assembly groov ...

© 2014-2025 Copyright www.csmans.com
 
0.0067