Chevrolet Sonic Repair Manual: Generator Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Generator Replacement (LUW)

Removal Procedure

Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the drive belt. Refer to Drive Belt Replacement.

Remove the engine harness connector (1) and the battery positive cable generator fastener (2).
Remove the battery positive cable (3) from the back of the generator.

Remove the generator mounting fasteners (1) and remove the generator (2) from the engine.

Installation Procedure

Caution:

Refer to Fastener Caution.

Install the generator (2) with the mounting fasteners (1) and tighten to 35 Y (26 lb ft)
.

Install the battery positive cable (3) and the engine harness connector (1) to the back of the generator. Tighten fastener (2) to 9 Y (80 lb in)
.
Install the drive belt. Refer to Drive Belt Replacement.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.

Generator Replacement (LUV)

Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Lubrication Description

Oil is applied under pressure to the crankshaft (8), connecting rods (5), camshaft adjuster (1), camshaft bearing surfaces (3) and valve tappets (4). All other movi ...

Other materials:

Fog Lamps (RS)
To replace the front fog lamp bulb: Locate the fog lamp located under the front fascia. Remove the cap from the back of the fog lamp assembly. Disconnect the electrical connector from the fog lamp bulb assembly. Remove the bulb by turning it counterclockwise and pulling it straight out ...

Liftgate Adjustment
Liftgate Adjustment Callout Component Name 1 Liftgate Caution: Refer to Fastener Caution. Procedure Loosen the 4 liftgate hinge bolts to adjust the liftgate. Adjust the liftgate in order to obtai ...

Special Tools
Illustration Tool Number/Description EN-471 KM-471 J-42070 J-36649 Adapter iiiiiiiiiiiii[iii]!!!iiiiiiiiillllliiiiii1/iiii EN-6327-A KM-6327-A J-24460 J-42401 Cooling System ...

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