Chevrolet Sonic Repair Manual: Headlamp Replacement

Chevrolet Sonic Repair Manual / Body / Body Electrical / Lighting / Exterior Lighting / Headlamp Replacement

Headlamp Replacement
Callout	Component Name
Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
1	Headlamp Assembly Screw (Qty:?€‰4) Caution: Refer to Fastener Caution. Tighten 2.5?€‰Y (22?€‰lb?€‰in)
2	Headlamp Assembly Procedure Disconnect the electrical connector bulb harness and remove the headlamp assembly. Aim the headlamps after replacement. Refer to Headlamp Aiming.

Headlamp Housing Bracket Replacement

Headlamp Housing Bracket Replacement Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Fron ...

Headlamp Switch Replacement

Headlamp Switch Replacement Callout Component Name Preliminary Procedure Remove the instrument panel lower trim pad cover. Refe ...

Other materials:

Headlamp Aiming
Visual Aiming Preparation Procedure Note: Some state and local laws specify requirements for headlamp aim. Comply with all of these laws when performing any headlamp aiming operations. Headlamp aim should be checked: When a new headlamp capsule is installed. If ser ...

Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe
Special Tools CH-45101-100 Conical Brake Rotor Washers For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. Note: Brake rotor thickness variation MUST be checked before checking for assembled lateral runout (LRO). Thickness ...

Engine Flywheel Installation
Special Tools EN-652 Flywheel Holder EN-45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Clean the thread in the crankshaft. Install the crankshaft position reluctor ring (1). Install the flywheel (2). Install the EN-6 ...

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