
Plastic parts can be identified by the SAE code, which is usually found on the rear of the part, and/or by the characteristics of the plastic. Knowing the type of plastic aids in selecting the proper repair materials and in selecting the proper repair procedure.
Look for the SAE code stamped into the part.
Match the code to those in the plastic identification chart to determine whether the plastic is thermoplastic or thermoset plastic, and whether the plastic is rigid or flexible. Refer to Plastic Identification and Refinishing Systems.
Warning:
Do NOT use a plastic burn test to distinguish the type of plastic. The burn test produces vapors which are harmful.
Perform one or both of the following tests to determine if the part is thermoplastic polyolefin or thermoset non-polyolefin.
The shaving should be free of mold release agents and paint.
Thermoplastic and thermoset plastics can be either rigid or flexible. Thermoplastic plastic parts are best repaired with a hot iron plastic material-feed welder, but are usually replaced. Thermoset plastic can be repaired with epoxy or other more rigid 2 package repair material.
For general repair instructions, refer to General Plastic Repair.
General Plastic Repair
Plastic Collar Quick Connect Fitting ServiceTaillamps, Turn Signal, Stoplamps, and Back-Up Lamps
Sedan Taillamp Shown, Hatchback Taillamp Similar
Back-up Lamp
Turn Signal Lamp
Stop Lamp/Taillamp
Sidemarker Lamp
To replace one of these bulbs:
Open the trunk.
Remove the two screws, which secure the taillamp assembly.
Remove the taillamp assembly by pulling it straight ...
Radiator Replacement (LDE LUW)
Radiator Replacement
Callout
Component Name
Preliminary Procedures
Drain the coolant. Refer to Cooling System Draining and Filling.
Remove the engine coolant temperature sensor.
Remove the air conditioning condenser. R ...
Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
Thoroughly clean the area to be repaired with a cleaning
solvent. Air dry the area.
Warning: Epoxy adhesive may cause skin irritations and eye damage.
Read and follow all information on the container label a ...