Chevrolet Sonic Repair Manual: HVAC
- General
- HVAC Component Replacement Reference
- HVAC System Control Module Programming and Setup
- Manual HVAC Description and Operation
- Mode Control Cam Replacement
- Sun Load Temperature Sensor Replacement
- Temperature Control Cable Replacement (LHD)
- Cooling
- Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement (1.4L)
- Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement (LDE/LUW/LWE)
- Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement (LUV)
- Air Conditioning (AC) Refrigerant Filter Replacement
- Air Conditioning Clutch Assembly Replacement (LDE/LUW/LWE)
- Air Conditioning Clutch Assembly Replacement (LUV)
- Air Conditioning O-Ring Seal Replacement
- Air Conditioning Refrigerant Service Valve Core Replacement
- Air Conditioning System Seal Replacement
- Air Inlet Assembly Replacement
- Air Inlet Valve Actuator Replacement (LHD)
- Blower Motor Replacement
- Blower Motor Resistor Replacement
- Floor Air Outlet Duct Replacement - Left Side (LHD)
- Floor Air Outlet Duct Replacement - Right Side (LHD)
- Floor Rear Air Outlet Duct Replacement - Left Side
- Floor Rear Air Outlet Duct Replacement - Right Side
- Flushing
- Heater Core Inlet Tube Replacement
- Heater Core Outlet Tube Replacement
- Heater Core Replacement
- Heater Inlet Hose Replacement (LDE, LUW)
- Heater Inlet Hose Replacement (LUV)
- Heater Outlet Hose Replacement (LDE, LUW)
- Heater Outlet Hose Replacement (LUV)
- Heating and Air Conditioning System Description and Operation
- Instrument Panel Center Air Outlet Replacement
- Instrument Panel Outer Air Outlet Duct Replacement
- Instrument Panel Outer Air Outlet Replacement - Left Side
- Instrument Panel Outer Air Outlet Replacement - Right Side
- Odor Correction
- Passenger Compartment Air Filter Replacement (LHD)
- Refrigerant Recovery and Recharging
- Side Window Defogger Outlet Grille Replacement
- Special Tools
- Air Conditioning Compressor Bracket Installation
- Air Conditioning Compressor Bracket Removal
- Air Conditioning Compressor Oil Balancing
- Air Conditioning Compressor Replacement (LDE, LUW, LWE)
- Air Conditioning Compressor Replacement (LUV)
- Air Conditioning Compressor and Condenser Hose Replacement (LDE/LWE)
- Air Conditioning Compressor and Condenser Hose Replacement (LUV)
- Air Conditioning Compressor and Condenser Hose Replacement (LUW)
- Air Conditioning Compressor and Condenser Hose Replacement (LDE/LWE)
- Air Conditioning Compressor and Condenser Hose Replacement (LUV)
- Air Conditioning Compressor and Condenser Hose Replacement (LUW)
- Air Conditioning Condenser Replacement (LDE,LUW)
- Air Conditioning Condenser Replacement (LUV)
- Air Conditioning Evaporator Core Replacement
- Air Conditioning Evaporator Hose Assembly Replacement
- Air Conditioning Evaporator Thermal Expansion Valve Replacement
- Evaporator Air Temperature Sensor Replacement (LHD)
- Heater and Air Conditioning Evaporator Case Replacement
- Heater and Air Conditioning Evaporator and Blower Module Removal and Installation
- Air Conditioning Evaporator Thermal Expansion Valve Replacement
- Blower Motor
- Blower Motor Replacement
- Heater and Air Conditioning Evaporator and Blower Module Removal and Installation
- Blower Motor Resistor Replacement
- Heating
- Heater Core Inlet Tube Replacement
- Heater Core Outlet Tube Replacement
- Heater Core Replacement
- Heater Inlet Hose Replacement (LDE, LUW)
- Heater Inlet Hose Replacement (LUV)
- Throttle Body Heater Inlet Hose Replacement (LUW)
- HVAC Controls & Sensors
- Front Seat Heater Control Module Replacement
- Heater and Air Conditioning Control Replacement
- Mode Control Cable Replacement (LHD)
- Ambient Air Temperature Sensor Replacement
- Ventilation Doors & Ducts
Relay Replacement (Within an Electrical Center)
Special Tools
EL-43244 Relay Puller Pliers
Removal Procedure
Remove the electrical center cover.
Note:
Always note the orientation of the relay.
If equipped wi ...
General
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Other materials:
Instrument Panel Compartment Door Dampener Replacement
Instrument Panel Compartment Door Dampener Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument panel lower compartment. Refer to Instrument Panel
Lower Compartment Replacement.
1 ...
Cylinder Head Assemble
Special Tools
EN-958 Valve Stem Seal Installer
EN-8062 Valve Spring Compressor
EN-8062-5 Adapter
EN-50717-2 Compressor Assembly of EN-50717 Kit
For equivalent regional tools, refer to Special Tools.
Lubricate the valve stem and the valve guide with clean engine oil.
...
Main Shaft Assemble (Gen 2)
Special Tools
3-0207944 Main Shaft Tapered Bearing Insert Tool
For equivalent regional tools, refer to Special Tools.
Install the 4th gear bearing assembly (1).
in!i.l.i-if
Note: The 3rd gear blocking ring lugs must be aligned with the
3rd/4th gear synchronizer ass ...
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