Chevrolet Sonic Repair Manual: Hydraulic Brake Component Operation Visual Inspection
- Disc Brake
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- With the tire and wheel assemblies removed and the brake rotors retained by wheel lug nuts, visually inspect the brake caliper piston dust boot (2) sealing area to ensure that there are no brake fluid leaks.
- If any evidence of a brake fluid leak is present, the brake caliper requires overhaul or replacement.
- While the brake system is at rest (4), observe the position of the brake caliper piston (1) in relation to the brake caliper housing.
- Have an assistant apply and release the brake pedal several times while you observe the operation of the hydraulic brake caliper.
- Observe the brake caliper piston (1) for unrestricted and even movement during each apply of the brake system (5).
- Observe the brake caliper piston (1) for an unrestricted and even return motion during each release of the brake system (6).
- If the brake caliper piston (1) did not exhibit unrestricted and even movement during brake system apply and/or release, the piston square seal (3) may be worn or damaged and the brake caliper may require overhaul or replacement.
- Drum Brakes
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- With the rear tire and wheel assemblies and the brake drums removed, visually inspect the wheel cylinder pistons boot sealing areas to ensure that there are no brake fluid leaks.
- If any evidence of a brake fluid leak is present, the brake wheel cylinder requires replacement.
- Using firm hand pressure, simultaneously and evenly apply force on both brake shoes in order to compress the wheel cylinder pistons into their bore.
- Evenly release the force from both brake shoes to allow the wheel cylinder pistons to return.
- If one or both of the wheel cylinder pistons did not exhibit unrestricted and even movement during apply and/or release of force, the wheel cylinder may require replacement.
Hydraulic Brakes
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Hydraulic Brake System Bleeding (Manual)
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Refer to Brake Fluid Effects on Paint and Electrical Components
Caution.
Caution: Only use products that comply with GM spe ...
Other materials:
Additional Storage Features
Cargo Cover (Hatchback)
Warning
An unsecured cargo cover could strike people in a sudden stop or turn, or
in a crash. Store the cargo cover securely or remove it from the vehicle.
The cargo cover can be used to cover items in the rear of the vehicle.
To remove the cargo cover:
1. Remove both ...
Brake Pedal Position Sensor Calibration
Calibration Criteria
Note: Do not apply the brake pedal during the brake pedal position
sensor calibration procedure. Any movement of the brake pedal during this
procedure will cause the calibration procedure to fail. If this occurs,
the brake pedal position sensor calibrati ...
Timing Belt Adjustment
Special Tools
EN-652 Flywheel Holder
EN-6333 Locking Pin
EN-6340 Locking Tool
EN-6628-A Locking Tool
EN-45059 Torque Angle Sensor Kit
For equivalent regional tool, refer to Special Tools.
Removal Procedure
Remove the timing belt upper front cover. Refer to Timing Bel ...
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