Chevrolet Sonic Repair Manual: Hydraulic Brake System Description and Operation
- System Component Description
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The hydraulic brake system consists of the following:
- Hydraulic Brake Master Cylinder Reservoir
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Contains a supply of brake fluid for the hydraulic brake system.
- Hydraulic Brake Master Cylinder
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Converts mechanical input force into hydraulic output pressure.
Hydraulic output pressure is distributed from the master cylinder through two hydraulic circuits, supplying diagonally-opposed wheel apply circuits.
- Hydraulic Brake Pressure Balance Control System
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Regulates brake fluid pressure delivered to hydraulic brake wheel circuits, in order to control the distribution of braking force. Pressure balance control on non-ABS equipped vehicles, is achieved through a proportioning valve assembly. Pressure balance control on ABS equipped vehicles, is achieved through electronic brake distribution (EBD), which is a function of the ABS modulator.
- Hydraulic Brake Pipes and Flexible Brake Hoses
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Carries brake fluid to and from hydraulic brake system components.
- Hydraulic Brake Wheel Apply Components
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Converts hydraulic input pressure into mechanical output force.
- System Operation
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Mechanical force is converted into hydraulic pressure by the master cylinder, regulated to meet braking system demands by the pressure balance control system, and delivered to the hydraulic brake wheel circuits by the pipes and flexible hoses. The wheel apply components then convert the hydraulic pressure back into mechanical force which presses brake linings against rotating brake system components.
Hydraulic Brake System Bleeding (Pressure)
Special Tools
CH-29532 Diaphragm Type Brake Pressure Bleeder
CH-35589-A Brake Pressure Bleeder Adapter
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Refer to Brake Fluid ...
Hydraulic Brake System Flushing
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Refer to Brake Fluid Effects on Paint and Electrical Components
Caution.
Inspect the brake fluid for the following conditio ...
Other materials:
If the On Indicator Is Lit for a Child Restraint
If a child restraint has been installed and the on indicator is lit:
1. Turn the vehicle off.
2. Remove the child restraint from the vehicle.
3. Remove any additional items from the seat such as blankets, cushions, seat covers,
seat heaters, or seat massagers.
4. Reinstall the child restraint ...
Brake Pressure Modulator Valve Bracket Replacement
Removal Procedure
Remove the brake pressure modulator valve (BPMV) and bracket assembly.
Refer to Brake Pressure Modulator Valve Replacement.
Remove the BPMV bolts (1).
Remove the BPMV bracket.
Installation Procedure
Install the BPMV br ...
Differential Case Disassemble
Special Tools
6-9607346 Sensor Ring Gear Puller
J-810704 Steering Column Center Bar Puller
J-810721 Axle Shaft Seal Remover Support Base
R-0006749 Support Base
R-0407011 Bearing Race Remover
R-0007761 Universal Handle for Pullers and Installers
S-9407195 Pinion Gear Case Bearing ...
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