Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Input, Reaction, and Output Carrier Disassemble

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / Input, Reaction, and Output Carrier Disassemble



Input, Reaction, and Output Carrier Disassemble

Callout

Component Name

1

Output Carrier Assembly

Note:

  • The 6T30 and 6T40 have 4 pinions.
  • The 6T45 and 6T50 have 5 pinions.

2

Output Carrier Thrust Bearing Assembly

3

Input Sun Gear Thrust Bearing Assembly

4

Input Carrier Assembly

Note:

  • The 6T30 and 6T40 have 4 pinions.
  • The 6T45 and 6T50 have 5 pinions.

5

Input Sun Gear

6

Input Sun Gear Thrust Bearing Assembly

7

Input Carrier Thrust Bearing Assembly

8

Reaction Carrier Assembly

Note:

Starting in 2012, all 6T30/40/45/50 models have 3 pinion reaction carriers. The 3 pinion reaction carriers are back serviceable for all models.

Original Configuration:

  • The 6T30 and 6T40 had 3 pinions.
  • The 6T45 and 6T50 had 4 pinions.

9

Reaction Carrier Sun Gear Assembly

10

Reaction Carrier Sun Gear Thrust Bearing

Note:

The sun gear thrust bearing may be stuck to the sun gear.

11

3? Reverse and 4?? Clutch Housing Assembly

Input, Reaction, and Output Carrier Assemble (Gen 2)
Input, Reaction, and Output Carrier Assemble Callout Component Name 1 3? Reverse and 4?? Clutch Housing Assembly ...

Internal Components Removal
Internal Components Removal Callout Component Name 1 1??? Clutch Backing Plate Retainer Ring Warning: The retain ...

Other materials:

Lower Anchor and Top Tether Anchor Locations
(Top Tether Anchor): Seating positions with top tether anchors. (Lower Anchor): Seating positions with two lower anchors. To assist in locating the lower anchors, each seating position with lower anchors has two labels, near the crease between the seatback and the seat cushion. To ass ...

Turbocharger Removal
Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Install the EN-49942 holding wrench  (2) to the turbocharger coolant feed pipe. Guide a ratchet wrench (1) along with an extension through EN-49942 holding wrench to the turbo ...

Main Shaft Disassemble (Gen 1)
Table 1: 1st Gear Removal Table 2: 1st Gear Blocking Rings Removal Table 3: 1st and 2nd Gear Synchronizer Hub Retaining Ring Removal Table 4: 1st and 2nd Gear Synchronizer Hub and 2nd Gear Removal Table 5: 2nd Gear Bearing Remova ...

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