Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Input Shaft Disassemble



    Note:

    The input shaft rear bearing retaining ring (2) remains loose on the shaft.

  1. Remove the input shaft rear bearing assembly (1) using a hydraulic press.
  2. Remove the retaining ring (2).
Input Shaft Assemble
Special Tools J-840733 Driver For equivalent regional tools, refer to Special Tools. Note: Ensure the input shaft rear bearing retaining ring (2) is placed on the input s ...

Main Shaft Assemble (Gen 1)
Special Tools 3-0207944 Main Shaft Tapered Bearing Insert Tool For equivalent regional tools, refer to Special Tools. Install the 4th gear bearing assembly (1). Note: T ...

Other materials:

Turbocharger Assemble
Caution: Refer to Fastener Caution. Install the NEW quick fitting connector (2) and a NEW seal ring (1) to the turbocharger and tighten to 20 Y (15 lb ft). Inspect the turbocharger coolant pipes for ridges and damage. Install the tur ...

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn the ignition to LOCK/OFF in each shift lever position. For automatic transmission vehicles, the ignition should turn to LOCK/OFF only when the shift lever is in P (Park). For manual transmission vehicles, the ignition should turn ...

Manual Transmission Shift Lever and Selector Lever Cable Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. \i Disconnect the shift lever and selector cable ends (1) from the transmission shift lever and selector levers. Pull the cable retainers (2) to release the shift leve ...

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