Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Intake Manifold Assemble (1.6L LDE)


    Install the 4 multiport fuel injector seals (6).
  1. Install the 4 multiport fuel injector seals (6).
  2. Install the multiport fuel injection fuel rail (4) and the fuel injectors (5) to the intake manifold (7).
  3. Caution:

    Refer to Fastener Caution.

  4. Install the 2 multiport fuel injection fuel rail bolts and tighten to 9 Y (80 lb in)

    .

  5. Install the evaporative emission canister purge solenoid valve bracket (1) to the intake manifold (7).
  6. Install the 2 evaporative emission canister purge solenoid valve bracket bolts (2) and tighten to 8 Y (71 lb in)

    .



  7. Install the NEW intake manifold seal (3) to the intake manifold (2).
  8. Install the NEW throttle body seal (1).

  9. Install the intake manifold mount (2) to the intake manifold (1) and tighten to 9 Y (80 lb in)

    .



  10. Install the manifold absolute pressure sensor (1) to the intake manifold (2).
  11. Install the intake manifold absolute pressure sensor bolt and handtighten.
Intake Manifold Assemble
Install the evaporative emission canister purge solenoid valve (3). Install the 2 manifold absolute pressure sensors (2). Install the 2 manifold absolute pressur ...

Intake Manifold Assemble (1.8L LUW and LWE)
Install the 4 NEW multiport fuel injector seals (4). Install the multiport fuel injection fuel rail (2) and the fuel injectors (3) to the intake manifold ( ...

Other materials:

Wheels and Trim—Aluminum or Chrome
Use a soft, clean cloth with mild soap and water to clean the wheels. After rinsing thoroughly with clean water, dry with a soft, clean towel. A wax may then be applied. Caution Chrome wheels and other chrome trim may be damaged if the vehicle is not washed after driving on roads that have bee ...

Jump Starting
For more information about the vehicle battery, see Battery. If the battery has run down, try to use another vehicle and some jumper cables to start your vehicle. Be sure to use the following steps to do it safely. Warning: Batteries can hurt you. They can be dangerous because: The ...

Control Valve Body Cleaning and Inspection (Gen 2)
Control Valve Body Cleaning and Inspection Callout Component Name Warning: Valve springs can be tightly compressed. Use care when removing retainers and plugs. Personal injury could result. Caution: After cle ...

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