Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Intake Manifold Assemble (1.6L LDE)


    Install the 4 multiport fuel injector seals (6).
  1. Install the 4 multiport fuel injector seals (6).
  2. Install the multiport fuel injection fuel rail (4) and the fuel injectors (5) to the intake manifold (7).
  3. Caution:

    Refer to Fastener Caution.

  4. Install the 2 multiport fuel injection fuel rail bolts and tighten to 9 Y (80 lb in)

    .

  5. Install the evaporative emission canister purge solenoid valve bracket (1) to the intake manifold (7).
  6. Install the 2 evaporative emission canister purge solenoid valve bracket bolts (2) and tighten to 8 Y (71 lb in)

    .



  7. Install the NEW intake manifold seal (3) to the intake manifold (2).
  8. Install the NEW throttle body seal (1).

  9. Install the intake manifold mount (2) to the intake manifold (1) and tighten to 9 Y (80 lb in)

    .



  10. Install the manifold absolute pressure sensor (1) to the intake manifold (2).
  11. Install the intake manifold absolute pressure sensor bolt and handtighten.
Intake Manifold Assemble
Install the evaporative emission canister purge solenoid valve (3). Install the 2 manifold absolute pressure sensors (2). Install the 2 manifold absolute pressur ...

Intake Manifold Assemble (1.8L LUW and LWE)
Install the 4 NEW multiport fuel injector seals (4). Install the multiport fuel injection fuel rail (2) and the fuel injectors (3) to the intake manifold ( ...

Other materials:

Trim Height Inspection
Trim Height Measurement Trim height is a predetermined measurement relating to vehicle ride height. Incorrect trim heights can cause the vehicle to bottom out over bumps, damage to the suspension components and symptoms similar to wheel alignment problems. Check the trim heights wh ...

Clutch and Differential Housing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Clean the clutch housing (1) with a suitable solvent. Air dry all the parts. Inspect ...

Wheel Drive Shaft Inner Joint Inspection
Inspection Procedure Remove the front wheel drive shaft inner joint and boot. Refer to Front Wheel Drive Shaft Replacement. Remove the wheel drive shaft tripod bushing (1) from the tripod housing (3). Remove the wheel drive shaft tripod housi ...

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